MULTIMODULAR RING MODE FIBER OPTIC CONFIGURATION, FINE PROCESS CONTROL STRATEGY FOR PRINTER OPTICS, AND LASER POWDER BED FUSION POWER CONSUMPTION OPTIMIZATION BY FEEDSTOCK MANIPULATION

    公开(公告)号:US20240383040A1

    公开(公告)日:2024-11-21

    申请号:US18669455

    申请日:2024-05-20

    Abstract: Systems and methods for multi modular ring mode fiber optic configuration, laser powder bed fusion, and fine process control during an additive manufacturing (AM) process. A multi-mode ring laser beam with a first power distributed in a first beam is generated, as a spot beam or a first ring beam, and a second power distributed in a second ring beam surrounding the first beam. The multi-mode ring laser beam is applied to one or more materials to transform the material(s) into an AM build piece. An AM method includes depositing a powder first material in a powder bed, exposing the powder first material to a second material, wherein an absorption coefficient of the second material is higher than an absorption coefficient of the first material at the wavelength, and applying a laser beam with a wavelength to the powder first material and the second material to generate a composite material. An AM method includes controlling an optical component to apply a laser beam to a region of material during an AM process, receiving sensor data regarding the region; determining a process characteristic of the region based on the sensor data, obtaining a comparison by comparing the process characteristic to a target characteristic, and modifying a variable corresponding to control of the optical component based on the comparison that modifies a printing output in accordance with a target output.

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