Method for manufacturing concrete articles and structures

    公开(公告)号:US12172928B2

    公开(公告)日:2024-12-24

    申请号:US16622095

    申请日:2018-06-12

    Abstract: A method for manufacturing a concrete article is disclosed. The method comprises coating a mould or formwork with a release agent; spraying a mortar onto the mould or formwork, thereby forming a layer of mortar; casting concrete into the mould or formwork and onto the layer of mortar; and allowing the concrete to hydrate and harden in the mould or formwork, whereby a concrete article having a mortar skin layer is provided. The invention also provides concrete articles made by the described methods, and concrete structures which comprise the concrete articles. Concrete articles having the mortar skins can be made to have a relatively uniform outward appearance, even if the concrete cast behind the mortar skins may be different, in composition or appearance. Pigments or colorants and other expensive admixtures can be used in the mortar skin composition to greater visual effect, since the use of the mortar skin is less in overall volume compared to the concrete articles as a whole.

    METHOD FOR MANUFACTURING CONCRETE ARTICLES AND STRUCTURES

    公开(公告)号:US20210188709A1

    公开(公告)日:2021-06-24

    申请号:US16622095

    申请日:2018-06-12

    Abstract: A method for manufacturing a concrete article is disclosed. The method comprises coating a mould or formwork with a release agent; spraying a mortar onto the mould or formwork, thereby forming a layer of mortar; casting concrete into the mould or formwork and onto the layer of mortar; and allowing the concrete to hydrate and harden in the mould or formwork, whereby a concrete article having a mortar skin layer is provided. The invention also provides concrete articles made by the described methods, and concrete structures which comprise the concrete articles. Concrete articles having the mortar skins can be made to have a relatively uniform outward appearance, even if the concrete cast behind the mortar skins may be different, in composition or appearance. Pigments or colorants and other expensive admixtures can be used in the mortar skin composition to greater visual effect, since the use of the mortar skin is less in overall volume compared to the concrete articles as a whole.

    Early strength enhancing concrete admixture

    公开(公告)号:US10577284B2

    公开(公告)日:2020-03-03

    申请号:US16019739

    申请日:2018-06-27

    Abstract: The present invention provides an admixture composition comprising a liquid suspension of colloidal silica, siloxane, and polycarboxylate polymer cement dispersant for enhancing early age strength, finishability, and other properties in hydratable cementitious compositions such as concrete (e.g., shotcrete). An inventive method involves mixing the components together in a specific sequence, thereby to obtain a stable liquid suspension. This attainment of a stable liquid suspension is surprising and unexpected because (i) the polycarboxylate polymer cement dispersant and siloxane components are incompatible and immiscible with one another; and (ii) that colloidal silica and siloxane compound are incompatible and immiscible with one another. Yet, the present inventors achieved an additive in the form of a stable liquid suspension which can be conveniently dosed into concretes and shotcrete mixtures, to enhance early age strength, and to improve workability and rheology in terms of finishability of concrete surfaces and improved rebound performance in shotcrete applications.

    WATER REDUCING ADMIXTURE FOR STABLE AIR

    公开(公告)号:US20230032346A1

    公开(公告)日:2023-02-02

    申请号:US17778808

    申请日:2020-11-20

    Abstract: The present invention provides exemplary additive compositions and methods whereby hydratable cementitious compositions, such as concrete, can be modified using polycarboxylate type ether or ester cement dispersant polymers of a small size, in combination with at least one alkyl alkoxylate type surface active agent which typically hitherto is considered detergent-like in generating air bubbles (heads of foam) in aqueous environments. The present inventors discovered surprisingly that such agents could be used to control air content in plastic concrete mixes in combination with the polycarboxylate type ether or ester cement dispersant polymer.

    Controllable high flow concrete
    6.
    发明授权

    公开(公告)号:US11352301B2

    公开(公告)日:2022-06-07

    申请号:US16341752

    申请日:2017-10-11

    Abstract: The present invention relates to very high workable yet controllable concrete mix design, admixture composition, and process for placing concrete. The mix design relates to particular aggregate/cement ratios and types which are characteristic of ready mix concrete (RMC), which provide high fluidity reminiscent of self-consolidating concrete (SCC), and which provides advantages over both RMC and SCC in terms of ease and speed in placement and finishability at the construction site placement zone, regardless of whether into a horizontal formwork (e.g., for slabs, floors) or into vertical formwork (e.g., for blocks, walls, columns, etc.), without loss of control and without generating high risks of segregation even when small amounts of water are added at the size to facilitate finishing of the concrete surface. An inventive admixture combination which enables this unique design involves two different polycarboxylate comb polymers in combination with two specific viscosity modifying agents, and this combination provides highly workable concrete to be placed in a controlled, efficient manner.

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