Abstract:
Methods of forming an environmental barrier coating are disclosed. A method includes disposing a powder-based coating on a substrate, heat-treating the powder-based coating at a temperature greater than 800° C. and less than 1200° C. to form a porous coating that includes surface-connected pores, infiltrating at least some of the surface-connected pores of the porous coating with an infiltrant material to form an infiltrated coating, and sintering the infiltrated coating at a temperature greater than 1200° C. and less than 1500° C. to form the environmental barrier coating on the substrate.
Abstract:
In one example of the present technology, a method for forming an article includes disposing an electrically conductive coating on a substrate. The method further includes disposing a layer stack on the electrically conductive coating by (i) disposing a first barrier coating by electrophoretic deposition; (ii) heat treating the first barrier coating; (iii) disposing an electrically conductive layer on the first barrier coating; and (iv) optionally repeating steps (i) to (iii). The method further includes disposing a second barrier coating on an outermost electrically conductive layer in the layer stack by electrophoretic deposition; and heat treating the second barrier coating.
Abstract:
In one aspect, a method for performing in situ repairs of internal components of a gas turbine engine may generally include inserting a repair tool within an interior of the gas turbine engine such that a tip end of the repair tool is positioned within the gas turbine engine and an exterior end is positioned outside the gas turbine engine. The method may also include positioning the tip end of the repair tool adjacent to a defect of an internal component, wherein the defect defines a fillable volume along a portion of the internal component. In addition, the method may include intermixing two or more constituents of a repair agent within the repair tool at a mixing location defined within the gas turbine engine, and expelling the repair agent from the tip end such that the fillable volume is at least partially filled with the repair agent.
Abstract:
A coating system on a CMC substrate is provided, along with methods of its tape deposition onto a substrate. The coating system can include a bond coat on a surface of the CMC substrate; a first rare earth silicate coating on the bond coat; a first sacrificial coating of a first reinforced rare earth silicate matrix on the at least one rare earth silicate layer; a second rare earth silicate coating on the sacrificial coating; a second sacrificial coating of a second reinforced rare earth silicate matrix on the second rare earth silicate coating; a third rare earth silicate coating on the second sacrificial coating; and an outer layer on the third rare earth silicate coating. The first sacrificial coating and the second sacrificial coating have, independently, a thickness of about 4 mils to about 40 mils.
Abstract:
In one aspect, a method for performing in situ repairs of internal components of a gas turbine engine may generally include inserting a repair tool within an interior of the gas turbine engine such that a tip end of the repair tool is positioned within the gas turbine engine and an exterior end is positioned outside the gas turbine engine. The method may also include positioning the tip end of the repair tool adjacent to a defect of an internal component, wherein the defect defines a fillable volume along a portion of the internal component. In addition, the method may include intermixing two or more constituents of a repair agent within the repair tool at a mixing location defined within the gas turbine engine, and expelling the repair agent from the tip end such that the fillable volume is at least partially filled with the repair agent.
Abstract:
Methods for repairing a defect in a multilayered coating on a silicon-containing substrate are provided, along with the resulting compared component. The method includes: applying a first patch slurry into the defect; drying the first patch slurry to form a dried first patch layer; applying a second patch slurry into the defect and on the dried first patch layer; and drying the second patch slurry to form a second dried patch layer.
Abstract:
Environmental barrier coatings including a bondcoat layer including silicon and a rare earth silicate-based hermetic layer and rare earth silicate-based non-hermetic layer are provided. The rare earth silicate-based hermetic layer is deposited on the bondcoat via a thermal spray process and has an elastic modulus ranging from 100 GPa to 180 GPa. The at least one rare earth silicate-based non-hermetic layer is deposited on the rare earth silicate-based hermetic layer and has an elastic modulus ranging from 50 GPa to 100 GPa. Coated gas turbine engine components and methods for coating gas turbine engine components are also provided.
Abstract:
Methods for forming a sintered patch on a silicon-based substrate are disclosed. The methods include applying a patch slurry on the silicon-based substrate, drying the patch slurry on the silicon-based substrate to form a dried patch material, and sintering the dried patch material in an oxidizing atmosphere to form a sintered patch on the silicon-based substrate. The patch slurry includes a patch material containing silicates in a fluid carrier.
Abstract:
In one aspect, a method for performing in situ repairs of internal components of a gas turbine engine may generally include inserting a repair tool within an interior of the gas turbine engine such that a tip end of the repair tool is positioned within the gas turbine engine and an exterior end is positioned outside the gas turbine engine. The method may also include positioning the tip end of the repair tool adjacent to a defect of an internal component, wherein the defect defines a fillable volume along a portion of the internal component. In addition, the method may include intermixing two or more constituents of a repair agent within the repair tool at a mixing location defined within the gas turbine engine, and expelling the repair agent from the tip end such that the fillable volume is at least partially filled with the repair agent.
Abstract:
A method for forming a patch repair on a silicon-based component is disclosed. The method includes applying a patch on a damaged area of a silicon-based component, drying the patch to form a dried patch, and sintering in situ the dried patch to form a patch repaired portion of the silicon-based component. The patch includes a patching material and the patching material includes a plurality of nanoparticles having a median particle size less than 100 nanometers. The plurality of nanoparticles includes at least one of silicon, silicon alloy, silica, or a metal silicate.