Abstract:
A method of resistance spot welding a steel workpiece and an aluminum or aluminum alloy workpiece together includes several steps. One step involves inserting a cover between the aluminum or aluminum alloy workpiece and an adjacent welding electrode. In another step, the adjacent welding electrode is pressed against cover, and another opposed welding electrode is pressed against the steel workpiece at a weld site. In yet another step, electrical current is passed between the welding electrodes, passed through the cover, and passed through the workpieces in order to initiate and grow a molten weld pool within the aluminum or aluminum alloy workpiece.
Abstract:
A method of resistance spot welding a steel workpiece and an aluminum or aluminum alloy workpiece together includes several steps. One step involves inserting a cover between the aluminum or aluminum alloy workpiece and an adjacent welding electrode. In another step, the adjacent welding electrode is pressed against cover, and another opposed welding electrode is pressed against the steel workpiece at a weld site. In yet another step, electrical current is passed between the welding electrodes, passed through the cover, and passed through the workpieces in order to initiate and grow a molten weld pool within the aluminum or aluminum alloy workpiece.
Abstract:
A bobbin tool is disclosed that includes a top shoulder, a bottom shoulder, and an axial pin that extends between the top and bottom shoulders. The bottom shoulder has an annular shoulder end surface, a back surface opposite the annular shoulder end surface, and a side surface that joins the annular shoulder end surface and the back surface. One or more and radially-extending blades may be disposed on the side surface of the bottom shoulder and/or one or more axially-extending blades may be disposed on the back surface. The one or more blades provide the bobbin tool with an ability to friction stir weld a variable thickness workpiece assembly, axially plunged through the workpiece assembly along an axis of rotation of the bobbin tool, and/or be extracted through the workpiece assembly along an axis of rotation of the bobbin tool.
Abstract:
A bobbin tool is disclosed that includes a top shoulder, a bottom shoulder, and an axial pin that extends between the top and bottom shoulders. The bottom shoulder has an annular shoulder end surface, a back surface opposite the annular shoulder end surface, and a side surface that joins the annular shoulder end surface and the back surface. One or more and radially-extending blades may be disposed on the side surface of the bottom shoulder and/or one or more axially-extending blades may be disposed on the back surface. The one or more blades provide the bobbin tool with an ability to friction stir weld a variable thickness workpiece assembly, axially plunged through the workpiece assembly along an axis of rotation of the bobbin tool, and/or be extracted through the workpiece assembly along an axis of rotation of the bobbin tool.