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公开(公告)号：US5238386A
公开(公告)日：1993-08-24
申请号：US886321
申请日：1992-05-20
CPC分类号： B28B3/269 , B23H2200/30
摘要： A multi-part extrusion die is disclosed which not only permits the formation of thin discharge slots down to about 0.003 or 0.002 inches, but also provides the ability to produce a die for forming a honeycomb article with different cell densities and web thicknesses in various sections. A plurality of individual die parts are each provided with discharge slots in a discharge face thereof of desired width and spacing, and then a plurality of such individual die parts are secured together in a desired alignment such that the discharge face of each of the plurality of die parts forms a continuous discharge face for the multi-part extrusion die.
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公开(公告)号：US06432249B1
公开(公告)日：2002-08-13
申请号：US09454480
申请日：1999-12-03
IPC分类号： B32B3114
CPC分类号： B23P15/243 , B28B3/269 , B28B7/346 , Y10T156/1062 , Y10T156/1064
摘要： A method for making a composite extrusion die for making a cellular honeycomb structure with thin cell walls. The method includes the steps of drilling a grid of separate feed holes/channels into an inlet face of an extrusion die base element, and cutting a grid of intersecting primary outlet slots into an outlet face of the base element, where every alternate one of the primary outlet slots is in direct communication with a plurality of the feed channels. Further, the method includes cutting a grid of intersecting secondary outlet slots into the outlet face, where each one of the secondary outlet slots bisects each one of the primary outlet slots. The method further includes scoring a plurality of indentations into that region of the outlet face that does not contain any of the primary and secondary outlet slots, and filling each of the feed channels and each of the primary and secondary outlet slots with a filler material. Further, the method includes placing a bonding material onto the outlet face and into each of the plurality of indentations, and permanently attaching to the outlet face, a first side of a capping plate having a plate thickness not greater than 0.060 inches. Finally, the method includes cutting through the capping plate a grid of cap slots having a slot width not greater than 0.007 inches. The method further comprises eliminating the filler material from each of the feed channels and each of the primary and secondary outlet slots.
摘要翻译： 一种用于制造具有细胞壁的细胞蜂窝结构的复合挤压模的方法。 该方法包括以下步骤：将单独的进料孔/通道的格栅钻进挤出模具基体元件的入口面，以及将相交的主出口槽的格栅切割成基体元件的出口面，其中每一个 主出口槽与多个进料通道直接连通。 此外，该方法包括将相交的次级出口狭缝的格栅切割到出口面中，其中每个次级出口槽将主出口槽中的每一个平分。 该方法还包括将多个凹口刻痕到不包含任何一个和第二出口狭缝的出口面的区域中，并用填充材料填充每个进料通道和每个主要和次要出口槽。 此外，该方法包括将接合材料放置在出口面和多个凹陷中的每一个中，并且永久地附接到出口面，具有不大于0.060英寸的板厚度的封盖板的第一侧。 最后，该方法包括切割具有不大于0.007英寸的槽宽的盖槽格栅。 该方法还包括从每个进料通道和每个主要和次要出口槽中排除填料。
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公开(公告)号：US06343923B1
公开(公告)日：2002-02-05
申请号：US09453005
申请日：1999-12-02
IPC分类号： B25C4712
CPC分类号： B29C47/0028 , B28B3/269 , B29C47/12 , B29L2031/60
摘要： An extrusion die for forming a cellular honeycomb structure having a finned protrusion extending from at least one cell wall of the honeycomb structure. The extrusion die is a composite extrusion die that comprises a primary extrusion die body having an inlet face and an outlet face, and at least a first insert member that is secured into a first intersection formed by a pair of intersecting slots at the outlet face of the primary extrusion die body. More preferably, a plurality of insert members are secured into a plurality of intersections, each intersection being formed by a pair of intersecting slots and each of the intersections being defined by four pegs/pins at the outlet face of the primary extrusion die body. Each of the insert members is adapted to fit into one of the intersections of the die body, where the size and shape of the insert members and the positioning of the insert members into a plurality of the intersections cuts off the flow path of an extrudable material through the plurality of the intersections. Thereby, when a cellular honeycomb structure is extruded through the composite extrusion die, the honeycomb structure comprises a plurality of finned protrusions extending from a plurality of the cell walls of the honeycomb structure corresponding to the plurality of the intersections of the die body into which the insert members are secured.
摘要翻译： 一种用于形成细胞蜂窝结构的挤出模具，其具有从蜂窝结构体的至少一个细胞壁延伸的翅片突起。 挤出模具是复合挤出模具，其包括具有入口面和出口面的主挤出模具主体，以及至少第一插入件，该第一插入件被固定在由一对相交槽形成的第一相交部 主要挤出模具主体。 更优选地，多个插入构件被固定在多个交叉点中，每个交叉点由一对相交的狭槽形成，并且每个交叉点由主挤出模具主体的出口面处的四个销钉/销定义。 每个插入构件适于装配到模具主体的一个交叉点中，其中插入构件的尺寸和形状以及插入构件在多个交点中的定位切断了可挤出材料的流动路径 通过多个交叉点。 因此，当通过复合挤压模挤出蜂窝状蜂窝结构体时，蜂窝结构体包括从蜂窝结构体的多个细胞壁延伸的多个翅片状突起，该多个细胞壁对应于模具体的多个交叉点， 插入成员是固定的。
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公开(公告)号：US4330254A
公开(公告)日：1982-05-18
申请号：US950992
申请日：1978-10-13
申请人： George M. Cunningham
发明人： George M. Cunningham
CPC分类号： B29C47/58 , B28B3/269 , B29C47/0028 , B29C47/12 , B29L2031/60 , Y10T428/24149
摘要： Certain portions of the discharge slots of an existing extrusion die for forming honeycomb structures are blocked off by selectively positioning a plurality of tabs within such discharge slots so as to convert the cellular configuration originally formed by the discharge slots of such die to that of a desired cellular configuration.
摘要翻译： 用于形成蜂窝结构的现有挤出模具的排出槽的某些部分通过在这些排放槽内选择性地定位多个凸片而被阻挡，以便将由这种模具的排出槽原来形成的泡孔结构转换成所需的 蜂窝配置。
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5.发明授权Method and apparatus for extruding honeycomb structures with skins thereon involving the use of an adjustable extension die mask 失效用于挤压蜂窝结构体的方法和装置，其上涉及使用可调节的延伸模具掩模
公开(公告)号：US4333896A
公开(公告)日：1982-06-08
申请号：US148791
申请日：1980-05-12
申请人： George M. Cunningham
发明人： George M. Cunningham
IPC分类号： B21C25/02 , B28B3/20 , B28B3/26 , B29B7/00 , B29C47/00 , B29C47/08 , B29C47/20 , B29C47/22 , B29C47/30 , B29C47/92 , B29L31/60 , C03B17/00 , C03B19/06 , B28B21/54 , B28C7/16 , B29F3/04
CPC分类号： C03B19/06 , B28B3/269 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： Disclosed is a novel extrusion die mask for use in the extrusion of honeycomb structures. The mask includes a stationary portion with an orifice extending longitudinally therethrough. A movable recess means is provided which forms a recess communicating between the outlet face of an extrusion die and the central orifice which receives and compacts extruded batch material from the die to form the skin of the extruded honeycomb structure. An adjustment means is provided for controlling the depth of the recess whereby the amount of material directed to the skin of the structure may be varied as batch viscosity varies and as product requirements indicate.
摘要翻译： 公开了一种用于蜂窝结构挤出的新型挤出模具掩模。 掩模包括具有纵向穿过其延伸的孔口的固定部分。 提供了可移动的凹部装置，其形成在挤出模头的出口面和中心孔之间连通的凹部，该中心孔从模具接收和压缩挤出的批量材料，以形成挤出蜂窝结构体的表皮。 提供了一种用于控制凹部深度的调节装置，由此当批量粘度变化并且产品要求指示时，指向结构皮肤的材料的量可以变化。
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公开(公告)号：US4731010A
公开(公告)日：1988-03-15
申请号：US52875
申请日：1987-05-22
申请人： George M. Cunningham
发明人： George M. Cunningham
CPC分类号： C03B19/06 , B28B3/269 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： An extrusion die for extruding a honeycombshaped structure having rectangular channels. The die is formed of a hard, rigid material, preferably metal, and includes a body plate and an abutting face plate. The outlet face of the body plate is brazed to the inlet face of the face plate. The body plate has a plurality of slightly staggered primary feed holes, the outlet ends of each communicating with an associated feed reservoir, the latter each defined by a recess or depression in the inlet surface of the face plate. Each feed reservoir communicates with the inlet ends of three associated secondary feed holes. The outlet surface of the face plate integrally carries a plurality of intersecting slot segments defining rectangular pins. The outlet end of each secondary feed hole communicates with and feeds an associated intersection of groove segments. The arrangement is such that the number of slot intersections is greater than the number of secondary feed holes, with two diagonally opposite corners of any pin communicating with a secondary feed hole. The combination of rectangular pins (discharge slots) and staggering of the main feed holes maximizes the die interface brazing area to thereby realize honeycomb cell densities of 900-1400 cells per square inch.
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公开(公告)号：US4403131A
公开(公告)日：1983-09-06
申请号：US288391
申请日：1981-07-30
CPC分类号： B28B3/269 , B23H2200/30
摘要： A process of wire cutting electrical discharge machining is set forth including the steps of initially machining a counter slot to a depth greater than 0.03" in the surface of a workpiece having a width at least 1.5 times the width of a desired slot, machining the desired slot with dielectric fluid beginning at the bottom of the counter slot, utilizing the counter slot to facilitate the flushing out of such fluid, and removing the counter slot.
摘要翻译： 提出了线切割放电加工的过程，其包括在宽度为所需槽宽度的至少1.5倍的工件的表面中首先将计数器槽加工到大于0.03“的深度的步骤， 期望的槽，其中电介质流体从计数器槽的底部开始，利用计数器槽以便于冲洗出这种流体，并且移除计数器槽。
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公开(公告)号：US4328856A
公开(公告)日：1982-05-11
申请号：US205778
申请日：1980-11-10
申请人： George M. Cunningham
发明人： George M. Cunningham
CPC分类号： F28F21/04 , F28D19/00 , Y10S165/027 , Y10T403/4682 , Y10T403/7021 , Y10T403/7047
摘要： Disclosed is an improved ceramic heat recovery wheel driven on a shaft containing a metal hub which may be driven without slippage between the wheel and the hub. The wheel includes a splined metal shaft which mates with the disk including a plurality of radially extending keys equi-angularly spaced about its circumference. The ceramic disk includes an equal plurality of radially extending keyways which mate with the keys. In one embodiment, the keys are situated on only one side of the bore of the ceramic disk and the keyways do not extend through the bore. On the opposite face of the disk, a retainer plate surrounds the shaft. An axial force is applied to the retainer plate for restraining movement of the wheel in the axial direction.
摘要翻译： 公开了一种改进的陶瓷热回收轮，其驱动在包含金属毂的轴上，该金属毂可以在车轮和轮毂之间无滑动地被驱动。 车轮包括与盘相配合的花键金属轴，包括围绕其圆周等角度间隔开的多个径向延伸的键。 陶瓷盘包括与键配合的相等的多个径向延伸的键槽。 在一个实施例中，钥匙仅位于陶瓷盘的孔的一侧，并且键槽不延伸通过孔。 在盘的相对面上，保持板围绕轴。 向保持板施加轴向力以限制车轮沿轴向的移动。
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9.发明授权Extrusion die for protrusion and/or high cell density ceramic honeycomb structures 失效用于突起和/或高细胞密度的陶瓷蜂窝结构的挤出模具
公开(公告)号：US5487863A
公开(公告)日：1996-01-30
申请号：US303916
申请日：1989-01-30
CPC分类号： B28B3/269 , B23H2200/30
摘要： Secondary discharge slots are cut into the face of newly made or used extrusion dies such that the secondary discharge slots communicate transversely and longitudinally with primary discharge slots but do not communicate with the feed holes. The novel extrusion die arrangement is set forth for the production of ceramic honeycomb structures which produce a greater number of cells per square inch, protrusions on the cell walls, or a combination of both dependent upon the Primary Slots' Volume to Secondary Slots' volume ratio. The secondary discharge slots can produce honeycomb substrates with much greater surface areas, using an extrusion die with a significantly reduced number of feed holes and a greater number of discharge slots.
摘要翻译： 二次排出槽被切割成新制造或使用的挤出模具的表面，使得二次排出槽横向和纵向与初级排放槽连通，但不与进料孔连通。 阐述了新颖的挤出模头布置用于生产陶瓷蜂窝结构，其产生更多数量的每平方英寸的单元，单元壁上的突起，或两者的组合，这两者依赖于主槽的体积与次槽的体积比 。 次级放电槽可以使用具有显着减少的馈送孔数量和更多数量的放电槽的挤出模具来生产具有更大表面积的蜂窝基板。
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公开(公告)号：USRE34624E
公开(公告)日：1994-05-31
申请号：US971418
申请日：1992-11-04
申请人： George M. Cunningham
发明人： George M. Cunningham
CPC分类号： C03B19/06 , B28B3/269 , B29C47/0028 , B29C47/12 , B29L2031/60
摘要： An extrusion die for extruding a honeycomb-shaped structure having rectangular channels. The die is formed of a hard, rigid material, preferably metal, and includes a body plate and an abutting face plate. The outlet face of the body plate is brazed to the inlet face of the face plate. The body plate has a plurality of slightly staggered primary feed holes, the outlet ends of each communicating with an associated feed reservoir, the latter each defined by a recess or depression in the inlet surface of the face plate. Each feed reservoir communicates with the inlet ends of three associated secondary feed holes. The outlet surface of the face plate integrally carries a plurality of intersecting slot segments defining rectangular pins. The outlet end of each secondary feed hole communicates with and feeds an associated intersection of groove segments. The arrangement is such that the number of slot intersections is greater than the number of secondary feed holes, with two diagonally opposite corners of any pin communicating with a secondary feed hole. The combination of rectangular pins (discharge slots) and staggering of the main feed holes maximizes the die interface brazing area to thereby realize honeycomb cell densities of 900-1400 cells per square inch.
摘要翻译： 一种用于挤出具有矩形通道的蜂窝状结构的挤出模头。 模具由优选金属的硬质刚性材料形成，并且包括主体板和邻接面板。 主体板的出口面钎焊到面板的入口面。 主体板具有多个稍微交错的主要进料孔，每个进口的出口端与相关联的进料储存器连通，后者各自由面板入口表面中的凹陷或凹陷限定。 每个进料储存器与三个相关联的二次进料孔的入口端连通。 面板的出口表面一体地承载多个相交的槽段，其限定矩形销。 每个二次进料孔的出口端与相关联的槽段交汇并且进给。 该布置使得槽交叉点的数量大于次级进给孔的数量，任何销的两个对角相对的角与辅助进给孔连通。 矩形销（排放槽）和主进给孔的交错组合使模具界面钎焊区域最大化，从而实现每平方英寸900-1400个单元的蜂窝单元密度。
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