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    Extrusion die for making a double-skin honeycomb substrate
    2.
    发明授权
    Extrusion die for making a double-skin honeycomb substrate 失效
    用于制造双层蜂窝状基材的挤出模具

    公开(公告)号：US07112050B2

    公开(公告)日：2006-09-26

    申请号：US10606508

    申请日：2003-06-26

    申请人： James J. Bernas ,  Thomas W. Brew ,  Rodney I. Frost ,  Mark L. Humphrey ,  Weiguo Miao ,  Kenneth R. Miller ,  Yawei Sun ,  David R. Treacy, Jr. ,  Sujanto Widjaja

    发明人： James J. Bernas ,  Thomas W. Brew ,  Rodney I. Frost ,  Mark L. Humphrey ,  Weiguo Miao ,  Kenneth R. Miller ,  Yawei Sun ,  David R. Treacy, Jr. ,  Sujanto Widjaja

    IPC分类号： B29C47/12

    CPC分类号： B29C47/0028 ,  B29C47/20 ,  B29L2031/60 ,  B32B3/02 ,  B32B3/12 ,  Y10T428/24149

    摘要： A honeycomb substrate includes an inner body having an inner skin and an array of inner webs defining an array of inner cells within the inner skin. The honeycomb substrate further includes an outer body having an outer skin formed concentric with the inner skin and an array of outer webs defining an array of triangle cells between the inner skin and the outer skin. The triangle cells are oriented along a radial direction with respect to a center of the inner body. An extrusion assembly for forming the honeycomb substrate includes an inner cell forming die, an outer cell forming die, and a skin forming mask, all mounted coaxially. An outer skin slot formed between the outer cell forming die and the skin forming mask is in communication with feedholes in the inner cell forming die through an opening in the outer cell forming die.

    摘要翻译： 蜂窝基板包括具有内表皮和内网的阵列的内体，所述内腹板限定内皮内的内细胞阵列。 蜂窝基板还包括具有与内表面同心的外皮的外体和在内皮和外皮之间限定三角形细胞阵列的外网的阵列。 三角形单元相对于内部主体的中心沿径向定向。 用于形成蜂窝状基材的挤出组件包括全部同轴安装的内细胞成形模，外细胞形成模和皮肤形成掩模。 形成在外细胞形成模和皮肤形成掩模之间的外皮槽通过外细胞成形模中的开口与内细胞成形模中的给料孔连通。

    Expansion reduction of cordierite
    3.
    发明授权
    Expansion reduction of cordierite 失效
    堇青石膨胀减少

    公开(公告)号：US5275771A

    公开(公告)日：1994-01-04

    申请号：US927379

    申请日：1992-08-10

    申请人： Edward A. Bush ,  Rodney I. Frost

    发明人： Edward A. Bush ,  Rodney I. Frost

    IPC分类号： B28B11/00 ,  C04B35/195 ,  C04B41/50 ,  C04B41/65 ,  C04B41/85 ,  F02B3/06 ,  C04B41/00

    CPC分类号： C04B41/009 ,  C04B35/195 ,  C04B41/502 ,  C04B41/65 ,  C04B41/85 ,  F02B3/06

    摘要： A reduced coefficient of thermal expansion and an increased resistance to thermal shock in cordierite-containing ceramic articles is achieved by contacting such articles with water either in a liquid or gaseous state. It is particularly desirable for such treatment to reduce the coefficient of thermal expansion of the article by at least 1.times.10.sup.-7 .degree. C..sup.-1, measured between 25.degree. and 800.degree. C., during the contacting. This treatment can be used in conjunction with extruded honeycomb structures conventionally used as diesel particle filters and supports for catalysts which treat automotive exhaust gases.

    摘要翻译： 通过使这些制品与液体或气态的水接触，可实现含堇青石陶瓷制品的热膨胀系数和抗热震性能的提高。 特别希望这种处理在接触期间将制品的热膨胀系数降低至少1 * 10-7摄氏度，测量温度在25摄氏度到800摄氏度之间。 这种处理可以与常规用作柴油颗粒过滤器的挤出蜂窝结构体和用于处理汽车废气的催化剂的载体结合使用。

    Extrusion die for mini-monolith substrate
    4.
    发明授权
    Extrusion die for mini-monolith substrate 失效
    用于微型整体衬底的挤出模具

    公开(公告)号：US4979889A

    公开(公告)日：1990-12-25

    申请号：US371895

    申请日：1989-06-27

    申请人： Rodney I. Frost

    发明人： Rodney I. Frost

    IPC分类号： B01J35/02 ,  B01J35/04 ,  B28B3/26 ,  F01N3/28

    CPC分类号： F01N3/2828 ,  B01J35/026 ,  B01J35/04 ,  B28B3/26 ,  F01N2330/06

    摘要： A rigid mini-monolith structure formed by extrusion from a die. Such structures are useful as catalyst supports for treating exhaust gases from automobile. The structure is in the shape of a right circular cylinder with a plurality of internal cells extending along the substrate and an opening on both ends. In order to provide maximum crushing strength of the structure, as well as permitting uniform intercell wall thickness at the downstream face of the extrusion die which forms the structure, the majority of the cells are formed in the transverse cross section of a truncated (circular) sector and have the property that they each possess the same hydraulic diameter, although not all are of the same transverse cross sectional shape. The invention also is defined by a novel extrusion die formed by a plurality of concentric, collared tubes provided with longitudinally running slots in the tubes and notches on the collars, the tubes being radially spaced from each other. The non-slotted portions of the tubes define the cells of the extruded structure.

    摘要翻译： 通过从模具挤出形成的刚性微型整料结构。 这种结构可用作用于处理来自汽车的废气的催化剂载体。 该结构是具有沿基板延伸的多个内部单元和两端的开口的右圆柱形的形状。 为了提供结构的最大抗碎强度，并且在形成结构的挤出模头的下游侧允许均匀的孔间壁厚度，大部分电池以截头（圆形）的横截面形成， 并且具有它们各自具有相同的水力直径的性质，尽管不是全部具有相同的横截面形状。 本发明还通过一种新颖的挤出模具来限定，该挤出模具由多个同心的套管组成，其中管子中的纵向运行的狭槽和套环上的凹口，管子彼此径向间隔开。 管的非开槽部分限定挤出结构的单元。

    Method for constructing a honeycomb extrusion die
    6.
    发明授权
    Method for constructing a honeycomb extrusion die 有权
    蜂窝挤出模具的制造方法

    公开(公告)号：US07162787B2

    公开(公告)日：2007-01-16

    申请号：US10819506

    申请日：2004-04-06

    申请人： Rodney I. Frost

    发明人： Rodney I. Frost

    IPC分类号： B29C47/30 ,  B29C47/12 ,  B23P17/00

    CPC分类号： B29C47/0028 ,  B29C47/12 ,  B29L2031/60 ,  Y10T29/49826 ,  Y10T29/49968

    摘要： A honeycomb extrusion die includes an inlet face having a plurality of feed channels, and a discharge face having an array of intersecting honeycomb discharge slots. The extrusion die also includes a bonded array of pin elements each exposed on the discharge face of the die and juxtaposed to form the discharge slots of the discharge face and the array of feed channels, wherein the discharge slots extend from the feed channels, and wherein the feed channels communicate with the discharge slots so as to guide an extrudable material toward the discharge face. Each pin element includes a plurality of discharge slot surfaces, a plurality of feed channel surfaces continuous with the discharge slot surfaces for guiding the extrudable material toward the discharge face, and a plurality of spacing surfaces for spacing each pin element from adjacent pin elements.

    摘要翻译： 一种蜂窝状挤压模包括具有多个进料通道的入口面和具有相交的蜂窝排出槽阵列的排出面。 挤出模具还包括销子元件的接合排列，每个销子元件都暴露在模具的排放面上并置，以形成排出面和排出的排料槽的排出槽，其中排出槽从进料通道延伸，其中 进料通道与排出槽连通，以将可挤压材料引向排出面。 每个销元件包括多个排出槽表面，与排放槽表面连续的多个进料通道表面，用于将可挤出材料引导到排出面;以及多个间隔表面，用于将每个销元件与相邻销元件间隔开。

    Method for selectively charging honeycomb structures
    7.
    发明授权
    Method for selectively charging honeycomb structures 失效
    选择性填充蜂窝结构的方法

    公开(公告)号：US5021204A

    公开(公告)日：1991-06-04

    申请号：US283733

    申请日：1981-07-15

    申请人： Rodney I. Frost ,  Robert J. Paisley

    发明人： Rodney I. Frost ,  Robert J. Paisley

    IPC分类号： B01D39/20 ,  B01D29/00 ,  B01D39/00 ,  B01D46/00 ,  B01D46/24 ,  B01J19/00 ,  B29C70/76 ,  B32B3/12 ,  C04B38/00 ,  F28D7/16 ,  F28D9/00 ,  F28D13/00

    CPC分类号： B29C70/766 ,  B01D46/2407 ,  B28B11/007 ,  C04B38/0006 ,  B29L2031/14 ,  Y10T428/24149

    摘要： A mask apparatus for charging flowable materials into selected cells of a honeycomb structure comprising a solid body having a number of openings extending therethrough which are spaced to coincide with the open ends of the selected cells exposed at the structure's end face, after the mask is positioned across the end face, the flowable material is charged through its openings. In one embodiment, a rigid plate having a number of bores therethrough is provided for charging a plastically formable plugging material into a honeycomb structure in the fabrication of solid particulate filter bodies and other selectively manifolded structures. In a preferred embodiment, a thin transparent polyester film is attached to an open surface of a honeycomb structure and openings melted therethrough. In a second preferred embodiment, a monolithic mask is formed from a flexible elastic polymer and, in addition to openings, has flexible protrusions which assist in aligning the mask on the structure and temporarily plug the cells into which they are inserted preventing them from being inadvertently charged.

    摘要翻译： 一种用于将可流动材料装入蜂窝结构的选定单元中的掩模装置，所述掩模装置包括具有延伸穿过其中的多个开口的固体的间隔开，所述固体与掩模定位后暴露在结构端面处的所选择的单元的开口端重合 通过端面，可流动的材料通过其开口被充电。 在一个实施例中，提供了具有穿过其中的多个孔的刚性板，用于在固体颗粒过滤体和其它选择性歧管结构的制造中将塑性可成形的堵塞材料装入蜂窝结构中。 在优选的实施方案中，薄的透明聚酯膜附着到蜂窝结构体的开口表面上，并且通过其熔化的开口。 在第二优选实施例中，由柔性弹性聚合物形成单片掩模，并且除了开口之外，还具有柔性突起，其有助于将掩模对准结构并临时插入插入其中的单元，防止它们被无意地插入 带电。

    Thermal shock resistant honeycomb structures
    8.
    发明授权
    Thermal shock resistant honeycomb structures 失效
    耐热冲击蜂窝结构

    公开(公告)号：US4127691A

    公开(公告)日：1978-11-28

    申请号：US807889

    申请日：1977-06-20

    申请人： Rodney I. Frost

    发明人： Rodney I. Frost

    IPC分类号： B22D41/02 ,  B01J35/04 ,  B32B3/12 ,  C04B38/00 ,  F01N3/28 ,  F16S1/04 ,  F27D1/04 ,  F28F21/04 ,  F28F21/08

    CPC分类号： F01N3/2828 ,  B01J35/04 ,  B32B3/12 ,  Y10T428/24149

    摘要： Honeycomb structures of brittle material having a plurality of cells extending longitudinally therethrough. When viewed in a plane perpendicular to a longitudinal axis through the structure, the plurality of cells extend thereacross and, with the exception of peripheral cells, are all of uniform size and shape. The shape is a rectangle whose length is twice its width. The cells are contiguously arranged in a repeating pattern that provides a "flexible" rectangle cellular structure wherein wall portions and joints formed by intersecting wall portions are movable to compensate for expansion/contraction stresses or forces thermally induced within the cellular structure, thereby tolerating significant strains without breaking the structure.

    摘要翻译： 脆性材料的蜂窝结构具有多个细胞纵向延伸通过其中。 当在垂直于通过结构的纵向轴线的平面中观察时，多个单元在其周围延伸，并且除了外围单元之外，均具有均匀的尺寸和形状。 形状是长度为其宽度的两倍的矩形。 细胞连续排列成提供“柔性”矩形细胞结构的重复图案，其中通过相交的壁部分形成的壁部分和关节可移动以补偿在细胞结构内热诱导的膨胀/收缩应力或力，从而耐受显着应变 不破坏结构。

    Filtraion device with variable thickness walls
    10.
    发明授权
    Filtraion device with variable thickness walls 失效
    具有可变壁厚的过滤装置

    公开(公告)号：US5641332A

    公开(公告)日：1997-06-24

    申请号：US575307

    申请日：1995-12-20

    申请人： Margaret K. Faber ,  Rodney I. Frost

    发明人： Margaret K. Faber ,  Rodney I. Frost

    IPC分类号： B01D46/24 ,  B01D53/22 ,  B01D63/06 ,  B01D39/20

    CPC分类号： B01D46/2429 ,  B01D46/005 ,  B01D46/247 ,  B01D46/2474 ,  B01D53/22 ,  B01D63/066 ,  B01D2046/2433 ,  B01D2046/2437 ,  B01D46/2451 ,  B01D46/2455 ,  B01D46/2466 ,  F01N2330/48

    摘要： This invention is directed at a cross-flow filtration device for receiving a feed stock and for separating the feed stock into filtrate and retentate, comprising a multicellular monolith structure having a central longitudinal axis and a peripheral surface. The monolith structure has both an inlet and outlet end face and a matrix of porous walls which define a plurality of cells; these mutually parallel cells extending longitudinally between the inlet and outlet end faces. The cells exhibit a uniform transverse cross section throughout each respective cell's length and each cell's cross-section and shape is variable when compared to at least one other cell such that all of the cells of the structure exhibit an equivalent hydraulic diameter. Lastly, the monolith structure's cells exhibit an increasing aggregate wall thickness in at least one direction as the cells approach the peripheral surface.

    摘要翻译： 本发明涉及一种用于接收原料并用于将原料分离成滤液和渗余物的交叉流过滤装置，其包括具有中心纵向轴线和外围表面的多细胞整料结构。 整料结构具有入口端和出口端面以及限定多个单元的多孔壁基体; 这些相互平行的单元在入口端面和出口端面之间纵向延伸。 细胞在每个相应的细胞长度内呈现均匀的横截面，并且当与至少一个其它细胞相比时，每个细胞的横截面和形状是可变的，使得结构的所有细胞都具有等效的水力直径。 最后，当细胞接近外围表面时，整料结构的细胞在至少一个方向上表现出增加的聚集壁厚度。