摘要:
Apparatus and a method disclosed for use in bending heated sheets of glass (G) transported generally horizontally on a conveyor (16) within a furnace heating chamber incorporate a holder (20) located above the conveyor in a spaced relationship such that a heated sheet of glass can be transported under the holder. Gas such as air is blown upwardly from below the conveyor against the heated sheet of glass such that the sheet is moved upwardly into engagement with the holder. The upwardly blown gas is provided by an array of gas jet pumps (60) positioned below the conveyor. A mold ring (44) is then movable under the holder to receive the glass sheet for bending. Holder (20) is disclosed as including curved and planar surfaces and as including curved and planar rings. A vacuum may be drawn with the holder embodiments having the surfaces so as to assist the upwardly blown gas in lifting the sheet of glass off the conveyor. Vertical movement of the holder facilitates the lifting and also enables the curved surface and curved ring embodiments of the holder to bend the lifted glass sheet between the holder and the mold ring. Gravity bending on the mold ring forms the glass on the planar surface and planar ring embodiments of the holder and can also be used with the curved surface and ring embodiments of the holder. Movement of the mold ring to a quench station after the bending tempers the glass.
摘要:
A glass sheet press bending system (20) disclosed has a bending station (30a,30b,30c,30d) for providing press bending between upper and lower molds (32,42) without intrusion into or through a conveyor (26) on which glass sheets are heated prior to the bending. The upper mold (32) is positioned above the conveyor (26), while the lower mold (42) is movable horizontally at an elevation above the conveyor from a first position adjacent the upper mold to a second position below the upper mold whereupon vertical movement therebetween performs the press bending between the molds. A transfer mold (48) receives the bent glass sheet from the upper mold (32) for cooling. Two embodiments of the bending station (30a,30c) have the lower mold continuously positioned within a heated ambient to provide a relatively hot lower mold that reduces breakage, while two other embodiments of the bending station (30b,30d) have the lower mold (42) movable out of the heated ambient after the press bending to provide a cooler mold that does not mark the glass sheets. Two embodiments of the bending station (30a,30b) have a lower mold (42) with a fixed curved shape, while the other two embodiments of the bending station (30c,30d) have a lower mold with first and second mold portions (60,62) that are movable with respect to each other to provide initial and final stages of the press bending operation. Each embodiment of the bending station has particular utility when utilized with a quench station (54) located on the opposite side of the heating conveyor (26) and the upper mold (32) as the lower mold (42) in its first position.
摘要:
A method and apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
摘要:
Apparatus (42) for quenching a formed glass sheet with three steps of gas flow pressures in a manner that reduces cycle time without excessive temporary surface tension that can cause excessive breakage. A control (26) provides the quenching in the three step manner with initial pressures for .5 to 1.3 seconds, increased pressures of at least 25% greater than the initial pressures for .5 to 4 seconds, and final quenching with decreased cooling power that is less than the cooling power of the initial pressures.
摘要:
A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement. The upper mold (38) includes a support plate (372) having mounting portions (374,376) and mounting guide portions (378,380,382) for providing alignment during mounting.
摘要:
A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.
摘要:
A support and actuating mechanism (30) includes an actuator (244) mounted adjacent a vertical post (242) of a framework (236) and also includes a plurality of connectors (246) extending from the actuator to a mold support assembly (28) located within a heated chamber (22) of a housing (20) to perform forming of heated glass sheets. Each connector (246) includes a vertical connector rod (248) that extends upwardly from the actuator, an upper pivot link (254) connected to the vertical connector rod (248) and to a horizontal connector rod (258), a sector wheel (264) connected to the horizontal connector rod (258), and a flexible member (268) that extends from the sector wheel (264) to a mold support rod (270) that supports the mold support assembly (28) to provide vertical movement thereof under the operation of the actuator. The sector wheels (264) are preferably constructed as sprockets and the flexible members (268) are chains received by the sprockets. The actuator (244) includes a counterbalance (272) that includes a gas cylinder (274) and a pressurized gas reservoir (280).
摘要:
A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement. The upper mold (38) includes a support plate (372) having mounting portions (374,376) and mounting guide portions (378,380,382) for providing alignment during mounting.
摘要:
An apparatus disclosed for use in bending heated sheets of glass transported generally horizontally on a conveyor within a furnace heating chamber includes a holder and a counterbalanced bending member, both of which are located above the conveyor in a spaced relationship such that a heated sheet of glass can be transported under the holder. The holder includes a curved, downwardly facing surface with spaced openings in which vacuum is drawn to receive the glass sheet from the conveyor. Gas, such as air, is blown upwardly from below the conveyor against the heated sheet of glass such that the sheet is moved upwardly and into engagement with the curved surface of the holder. The bending member then moves downwardly below the holder surface and thereafter upwardly against the heated sheet of glass to provide bending thereof to the curved shape of the holder surface. The bending member then moves back to its home position above the holder surface. A carrier mold ring moves under the supported glass and the vacuum is then terminated so the glass drops onto the ring and bends under the bias of gravity in a manner that allows the glass to be further bent. Subsequently, the mold ring is moved from the furnace to a quench unit that tempers the glass.
摘要:
A press bending station (12) for heated glass sheets includes a conveyor (36) having a lower support structure (38) and central conveyor assemblies (40r) with horizontal rollers (41) as well as having lateral outward wheel conveyor assemblies (40w) with wheels 44 and/or laterally outward inclined roller conveyor assemblies (40r) with inclined rollers (43) for supporting and conveying upwardly formed portions of a preformed heated glass sheet with an upwardly concave shape. Each conveyor assembly has a detachable connection (46) to a drive mechanism (48) of the lower support to provide rotational driving of a roller (41 or 43) or wheel (44) of each conveyor assembly. An actuator (62) provides relative vertical movement that lifts the heated preformed glass sheet received by the conveyor (36) to provide press bending thereof between a lower press ring (52) and an upper press mold (58).