公开(公告)号：US20080047636A1

公开(公告)日：2008-02-28

申请号：US11660790

申请日：2005-08-23

申请人： Hiromitsu Sasaki ,  Norifumi Misumi ,  Takashi Yajima ,  Masabumi Miyashita ,  Takashi Katsurai ,  Tadao Nishiyama ,  Yasunori Murakami

发明人： Hiromitsu Sasaki ,  Norifumi Misumi ,  Takashi Yajima ,  Masabumi Miyashita ,  Takashi Katsurai ,  Tadao Nishiyama ,  Yasunori Murakami

IPC分类号： C21D9/00

CPC分类号： C21D6/002 ,  C21D9/00 ,  C22C38/40 ,  C23C26/00 ,  F16J15/0818 ,  F16J15/0825 ,  F16J2015/0856

摘要： Method of manufacturing a metal gasket including a base plate having at least fluid passage holes and circular beads surrounding the fluid passage holes, the base plate being formed by providing a rubber coating layer on a surface of a metal plate with a base coat and an adhesive interposed therebetween. A metal plate having low-temperature age-hardening characteristics is used as the metal plate of the base plate. After the base coat is applied to the metal plate and dried at a temperature lower than a low aging temperature of the metal plate, press-working of the circular beads is performed on the metal plate. Thereafter, the metal plate is age-hardened while burning the base coat at the low aging temperature of the metal plate. A metal gasket having excellent durability and circular beads which are hardly broken even when crushed, is obtained.

摘要翻译： 一种制造金属垫片的方法，该金属垫片包括至少具有流体通道孔的基板和围绕流体通道孔的圆形珠，该基板通过在金属板的表面上提供基底涂层和粘合剂形成橡胶涂层而形成 插入其间。 使用具有低温时效硬化特性的金属板作为基板的金属板。 将底涂层施加到金属板上并在低于金属板的低老化温度的温度下干燥，在金属板上进行圆珠的压制。 此后，在金属板的低老化温度下对金属板进行老化硬化。 获得具有优异耐久性的金属垫圈，即使被粉碎也难以破碎的圆珠。

公开(公告)号：US20050221052A1

公开(公告)日：2005-10-06

申请号：US10499035

申请日：2002-12-16

申请人： Koji Akiyoshi ,  Norifumi Misumi ,  Naomichi Mitsuyama ,  Yasunori Murakami ,  Takashi Katsurai ,  Masamune Tabata ,  Jun Iwamoto

发明人： Koji Akiyoshi ,  Norifumi Misumi ,  Naomichi Mitsuyama ,  Yasunori Murakami ,  Takashi Katsurai ,  Masamune Tabata ,  Jun Iwamoto

IPC分类号： F02F11/00 ,  B32B7/12 ,  B32B15/06 ,  B32B27/12 ,  C08L61/00 ,  C09J5/02 ,  F16J15/08 ,  B32B15/08 ,  B32B25/16

CPC分类号： B32B15/06 ,  B32B7/12 ,  B32B27/12 ,  C08L61/00 ,  C09J5/02 ,  C09J2400/163 ,  C09J2400/166 ,  C09J2409/006 ,  C09J2461/00 ,  Y10T428/215 ,  Y10T428/273 ,  Y10T428/31696

摘要： A metal gasket material plate has improved adhesion of a rubber layer to a metal plate by use of an adhesive layer, so as to prevent the rubber layer from happening delamination of the metal plate and to provide a chromium-free material plate in consideration of adverse effects on the environment and a human body. In a laminated metal gasket material plate provided with a rubber layer on a metal plate by use of an adhesive layer, the metal gasket material plate includes silane-based chemical conversion coating being formed between a surface of the metal plate and the adhesive layer by applying a silane coupling agent containing any of an epoxy group, a mercapto group, and an amino group as a functional group. Here, the adhesive layer is made of a phenol resin-based adhesive, and the rubber layer is made of an NBR-based rubber mixture.

摘要翻译： 金属垫片材料板通过使用粘合剂层改善了橡胶层对金属板的粘合性，从而防止橡胶层发生金属板的分层，并考虑到不利的情况提供无铬材料板 对环境和人体的影响。 在通过使用粘合剂层在金属板上设置有橡胶层的层叠金属垫片材料板中，金属垫片材料板包括通过施加在金属板的表面和粘合剂层之间形成的硅烷类化学转化涂层 含有环氧基，巯基，氨基作为官能团的硅烷偶联剂。 这里，粘合层由酚醛树脂系粘合剂构成，橡胶层由NBR系橡胶混合物构成。

公开(公告)号：US20060232017A1

公开(公告)日：2006-10-19

申请号：US10550010

申请日：2004-03-17

申请人： Yoshiaki Hamada ,  Takashi Yajima ,  Yasunori Murakami ,  Takashi Katsurai ,  Masamune Tabata

发明人： Yoshiaki Hamada ,  Takashi Yajima ,  Yasunori Murakami ,  Takashi Katsurai ,  Masamune Tabata

IPC分类号： F02F11/00

CPC分类号： F16J15/0818 ,  F02F11/002 ,  F16J15/0825 ,  F16J2015/085 ,  F16J2015/0856 ,  F16J2015/0862

摘要： A metal gasket for a cylinder head has two base plates each constructed from a metal plate and layered over each other, an auxiliary plate constructed from a metal plate and interposed between the base plates, and hard metal-plated layers. The base plates each have cylinder holes, annular beads, coolant holes, and an outer peripheral bead. The cylinder holes correspond with the bore of each cylinder. The annular beads have an angled cross-sectional shape. The coolant holes correspond with a coolant jacket of the cylinder block and with a coolant hole of the cylinder head. The outer peripheral bead has a cross-sectional shape sloping on one side and surrounds the beads and the coolant holes. Each of the layers is extended from a position more radially inward than an annular bead of a base plate to a position radially outward.

摘要翻译： 用于气缸盖的金属垫圈具有两个基板，每个基板由金属板构成，彼此层叠，由金属板构成并设置在基板之间的辅助板和硬金属镀层。 基板各具有圆筒孔，环形珠，冷却剂孔和外周珠。 气缸孔与每个气缸的孔相对应。 环形珠具有成角度的横截面形状。 冷却剂孔对应于气缸体的冷却剂套和气缸盖的冷却剂孔。 外周珠的横截面形状在一侧倾斜并围绕珠和冷却剂孔。 每个层从比基板的环形凸缘更径向向内的位置向径向向外的位置延伸。

公开(公告)号：US20070246127A1

公开(公告)日：2007-10-25

申请号：US11727375

申请日：2007-03-26

申请人： Kazuhiko Adachi ,  Masaru Abe ,  Takashi Katsurai ,  Tadao Nishiyama

发明人： Kazuhiko Adachi ,  Masaru Abe ,  Takashi Katsurai ,  Tadao Nishiyama

IPC分类号： C23C8/26

CPC分类号： C21D9/46 ,  C21D6/004 ,  C22C38/001 ,  C22C38/02 ,  C22C38/04 ,  C22C38/40 ,  F16J15/0806 ,  F16J15/0818

摘要： A high-performance stainless steel sheet which has a high strength which is optimal for a gasket for use in high-performance engines of automobiles and motorcycles and which also has excellent workability and fatigue properties and a method for its manufacture are provided. At least in a region from the surface of the sheet up to 3 μm in the thickness direction, nitrogen compounds of at least 10 nm and at most 200 nm are present in an amount of at least 200 per 100 μm2. The number of nitrogen compounds of at least 10 nm and at most 200 nm in a region from the sheet surface up to 3 μm in the thickness direction of the sheet is at least 2 times the number of nitrogen compounds of this size in the central portion of the sheet thickness.

摘要翻译： 提供了一种高性能的不锈钢板，其具有优良的用于汽车和摩托车的高性能发动机的垫圈的优点，并且还具有优异的可加工性和疲劳特性及其制造方法。 至少在片材表面至厚度方向为3μm的区域中，至少10nm至最多200nm的氮化合物的存在量至少为200 / 100mum 2 / SUP>。 在片材的厚度方向上从片材表面到3μm的区域中，至少10nm至最多200nm的氮化合物的数量至少为中心部分中这种尺寸的氮化合物的数量的2倍 的板厚。

公开(公告)号：US07731807B2

公开(公告)日：2010-06-08

申请号：US11727375

申请日：2007-03-26

申请人： Kazuhiko Adachi ,  Masaru Abe ,  Takashi Katsurai ,  Tadao Nishiyama

发明人： Kazuhiko Adachi ,  Masaru Abe ,  Takashi Katsurai ,  Tadao Nishiyama

IPC分类号： C23C8/26

CPC分类号： C21D9/46 ,  C21D6/004 ,  C22C38/001 ,  C22C38/02 ,  C22C38/04 ,  C22C38/40 ,  F16J15/0806 ,  F16J15/0818

摘要： A high-performance stainless steel sheet which has a high strength which is optimal for a gasket for use in high-performance engines of automobiles and motorcycles and which also has excellent workability and fatigue properties and a method for its manufacture are provided.At least in a region from the surface of the sheet up to 3 μm in the thickness direction, nitrogen compounds of at least 10 nm and at most 200 nm are present in an amount of at least 200 per 100 μm2. The number of nitrogen compounds of at least 10 nm and at most 200 nm in a region from the sheet surface up to 3 μm in the thickness direction of the sheet is at least 2 times the number of nitrogen compounds of this size in the central portion of the sheet thickness.

摘要翻译： 提供了一种高性能的不锈钢板，其具有优良的用于汽车和摩托车的高性能发动机的垫圈的优点，并且还具有优异的可加工性和疲劳特性及其制造方法。 至少在片材表面至厚度方向为3μm的区域中，至少10nm至最多200nm的氮化合物的存在量至少为200 /100μm2。 在片材的片材表面直到3μm的区域中，至少10nm和至多200nm的氮化合物的数量至少为中心部分中这种尺寸的氮化合物的数量的2倍 的板厚。

公开(公告)号：US06893727B2

公开(公告)日：2005-05-17

申请号：US10691657

申请日：2003-10-24

申请人： Kazuhiko Adachi ,  Seishi Ishiyama ,  Kenichi Goshokubo ,  Takashi Katsurai

发明人： Kazuhiko Adachi ,  Seishi Ishiyama ,  Kenichi Goshokubo ,  Takashi Katsurai

IPC分类号： C21D8/02 ,  C22C38/00 ,  C22C38/02 ,  C22C38/04 ,  C22C38/48 ,  C22C38/58 ,  B32B15/06 ,  C21D9/00 ,  C22C38/40 ,  F16J9/26

CPC分类号： C22C38/04 ,  C21D8/0205 ,  C21D8/0236 ,  C21D8/0273 ,  C21D2211/004 ,  C21D2211/008 ,  C22C38/001 ,  C22C38/02 ,  C22C38/48 ,  C22C38/58 ,  Y10S148/908 ,  Y10T428/31707

摘要： This invention relates to a stainless steel gasket having markedly improved strength and fatigue properties due to precipitation strengthening. Its composition comprises C: at most 0.03%, Si: at most 1.0%, Mn: at most 2%, Cr: 16.0%-18.0%, Ni: 6.0%-8.0%, N: at most 0.25%, if necessary Nb: at most 0.30%, and a remainder of Fe and unavoidable impurities. After cold rolling, final annealing is carried out, and after a structure is formed of recrystallized grains with an average grain diameter of at most 5 μm having an area ratio of 50-100% and an unrecrystallized portion having an area ratio of 0-50%, a metal gasket is formed by steps including temper rolling with a reduction of at least 30% to make the area ratio of a strain induced martensite phase at least 40%, and forming and heat treatment at 200-350° C. The metal gasket has a duplex phase structure of at least 40% martensite in which chromium nitride is precipitated and a remainder of austenite, or it has a single phase structure of martensite in which chromium nitride is precipitated, and it has Hv of at least 500.

摘要翻译： 本发明涉及一种由于析出强化而显着提高强度和疲劳特性的不锈钢垫片。 其组成包括C：最多0.03％，Si：至多1.0％，Mn：至多2％，Cr：16.0％-18.0％，Ni：6.0％-8.0％，N：至多0.25％ ：至多0.30％，余量为Fe和不可避免的杂质。 冷轧后，进行最终退火，在平均粒径为5μm以上的再结晶晶粒形成面积比为50〜100％，未再结晶部分的面积比为0〜50的结构之后， ％，金属垫片通过包括回火至少30％的回火轧制的步骤形成，使得应变诱发马氏体相的面积比至少为40％，并在200-350℃下进行热处理。金属 垫片具有至少40％的马氏体的双相结构，其中氮化铬沉淀，剩余的奥氏体，或具有其中氮化铬沉淀的马氏体的单相结构，并且其Hv为至少500。

公开(公告)号：US06338762B1

公开(公告)日：2002-01-15

申请号：US09564649

申请日：2000-05-03

申请人： Naoto Sato ,  Kazuhiko Adachi ,  Kenichi Goshokubo ,  Takashi Katsurai ,  Shigeki Muroga

发明人： Naoto Sato ,  Kazuhiko Adachi ,  Kenichi Goshokubo ,  Takashi Katsurai ,  Shigeki Muroga

IPC分类号： C21D800

CPC分类号： C21D8/0236 ,  C21D6/004 ,  C21D8/0273 ,  C22C38/001 ,  C22C38/40 ,  C22C38/42 ,  C22C38/48

摘要： An austenitic stainless steel for use in engine gaskets having a high fatigue strength and resistance to settlement and method of manufacture thereof. The austenitic stainless steel is prepared by cold rolling at least 40%, annealing at a temperature of 700° C. to 900° C. followed by temper rolling with a reduction of at least 40%. The metal structure obtained by annealing is a recovered unrecrystallized structure or a mixed structure of a recovered unrecrystallized structure and a recrystallized structure. The austenitic stainless steel includes at most 0.03% C, at most 1.0% Si, at most 2.0% Mn, 16.0% to 18.0% Cr, 6.0% to 8.0% Ni and up to 0.20% N.

摘要翻译： 一种用于具有高疲劳强度和耐沉降性的发动机垫片的奥氏体不锈钢及其制造方法。 奥氏体不锈钢通过冷轧至少40％制备，在700℃至900℃的温度下进行退火，然后进行回火轧制，还原率至少为40％。 通过退火获得的金属结构是回收的未结晶结构或回收的未再结晶结构和再结晶结构的混合结构。 奥氏体不锈钢包括至多0.03％C，至多1.0％Si，至多2.0％Mn，16.0％至18.0％Cr，6.0％至8.0％Ni和至多0.20％N。