Abstract:
An extruder continuously forms a sheet that is intermittently supplied to an intermittently activated, in-line processing station, e.g., a thermoformer. The sheet is supplied to the processing station via a variable accumulator that is adapted to have a rest state immediately prior to the sheet being supplied to the processing station. The extruder includes a screw for feeding material to sheet forming dies at a mouth of the extruder, as well as rolls for taking the sheet material away from the extruder mouth. The rest state time is measured to derive an indication of the take-away speed of the sheet from the mouth relative to the speed with which the sheet moves through the intermittently activated processing station. The activation rate of the processing station is measured, as is the thickness of the sheet after it has reached a set state, prior to passing through the accumulator. In response to the three measurements, the screw and line speeds are controlled so that the sheet thickness is maintained approximately at a setpoint value, and sufficient material is always available to the processing station, and excess material is prevented from piling up at the accumulator.