Abstract:
A process for thermoforming a discrete section of an amorphous pliable thermoplastic sheet in a temperature-controlled thermoforming mold to provide a discrete thermoformed section having one or more discrete shaped articles formed therein and to heat the shaped articles to a temperature below the Tm but above the Tg of the polylactic acid polymer in the sheet to induce crystallization of the polylactic acid polymer in the shaped articles. While unconstrained by the thermoforming mold, the discrete thermoformed section is tempered at a temperature such that the polylactic acid polymer in the shaped articles achieves a degree of crystallization of at least about 5% (as measured by X-ray diffraction) to thereby increase heat resistance of the shaped articles.