摘要:
A tap or splice connector especially useful for a pair of dual conductor flat power cables includes two pairs of upper and lower structures which are applied to the stacked in-line cables side-by-side and then enclosed in a housing. The upper and lower structures each have a transverse array of cable-engaging wave-shaped bosses alternating with wave-receiving relief recesses when pressed together, so that the waves press strips of both cables in upper and lower arrays into the opposing recesses thus exposing conductor edges of the strips for electrical connection. Outer surfaces of the structures are then staked to urge the metal thereof laterally and tightly against the conductor edges adjacent thereto. The cables may first be prepared by punching medial slots thereinto at the interconnection site; the structures when applied are spaced from each other; and the housing covers include axial wall sections which extend between the side-by-side structures and through the cable slots, assuring isolation of the circuits. The structures preferably are self-locking upon being staked to secure the upper and lower structures to each other and to the cables. The housing covers may have opposed integral resilient cable-clamping sections to compensate for cable thickness differences.
摘要:
Upper and lower connecting structures for use with flat power cable by being applied to major surfaces thereof, include arrays of cable-engaging bosses alternating with boss-receiving relief recesses; when pressed together the structures at least press conductor strips out of the cable plane and into opposing recesses of the opposing structures, exposing conductor strip edges for electrical connection and defining an array of interdigitated joints. The upper and lower structures are mechanically locked together by forming pockets in the side walls of the relief recesses of each structure to be disposed beside forwardmost portions of the cable-engaging bosses of the opposing structure upon application to the cable, and then deeply staking each of the interdigitated joints to split axially the forwardmost portion of the cable-engaging bosses and force the split portions laterally into the pockets, so that a portion of each structure is locked behind an associated portion of the other structure. The method and structures can be used for terminating an end portion of a cable for connection to another electrical article, or for forming a tap or splice connection between two flat cables.
摘要:
An initially integral terminal useful for terminating to flat conductor cable includes upper and lower plate sections coextending from a hinge to define a cable-receiving region therebetween, with first and second portions of both plate sections defining opposed cooperative arrays of termination means for terminating to said flat cable upon said upper and lower plate sections being pressed toward each other and into the flat cable. Upstanding opposed side wall sections join the first and second portions which are otherwise separated by an aperture proximate the center of the flat cable, enabling easy severing of the side walls at the aperture to define separate electrical terminations after application of the assembly to the flat cable. One or two contact sections can extend from a free edge of one of the upper and lower plate sections for connection to another article, defining a mid-cable tap for either single- or dual-connector cable respectively.
摘要:
An electrical connector assembly includes a metal shell and a plurality of dielectric housings each housing a terminated end of each of a pair of flat cables of the type for transmission of electrical power at substantial current and voltage levels. Each mating terminal pair includes at least one having a contact section having an array of spring arm contact sections deflected by portions of the other when mated. Each termination is proximate a portion of a shell for heat dissipation. One of the shells is adapted for mounting to a bulkhead at a cutout, and the connectors are environmentally sealed to be appropriate for bulkhead mounting. Each connector includes a strain relief assembly suitable for use with flat cables of substantial rigidity and defines a cable exit, all after said terminated cables and housings therearound are assembled into the shell. A jackscrew system is used for facilitating connector mating.
摘要:
Two flat cables are interconnected to comprise a tap connection or a splice connection by stacking them and pressing together against them an assembly of upper and lower interconnecting structures which include opposing regions of alternating shearing wave shapes and relief recesses. The wave shapes shear the conductors of the cables and extrude the thus-sheared conductor strips into the opposing relief recesses so that newly sheared conductor edges are moved adjacent electrical engagement surfaces defined by vertical edges of the adjacent wave shapes. Dual conductor cables have their respective conductors interconnected by using a pair of assemblies of upper and lower interconnecting structures, each assembly having shearing wave shapes and relief recesses disposed transversely across only the half of the cables within which the appropriate conductors are disposed. The upper and lower structures can include lateral flanges which are riveted together after termination to the cables to lock the upper and lower structures together. A pair of housing members can be latched together to house the assemblies of interconnecting structures terminated to the cables.
摘要:
A right-angle header (10) includes a main housing (50) and a post locating member (200) securable thereto along a rear face thereof and including an array of post-receiving passageways (222,224,236,238) extending vertically therethrough to a mounting face (30), including post-locating portions at least at the mounting face. Contacts (100,130,140,160) include contact sections (118,120,142) exposed for mating across the mating face, body sections (102,132,144) including a right-angle bend, and post sections (110,110',148) which extend through the apertures of the post locating member (200) and beyond the mounting face for insertion into through-holes of a circuit board (40) upon mounting the header (10) thereto. The post-locating portions of passageways (222,224,242) are referenced to a structure (270) of the post locating member defining a datum, instead of to the passageways (52,54,56) of the main housing and are dimensioned to assure that all post sections (110,110',148) will be positioned to enter even off-center through-holes (36,38) and permit float therewithin of the post sections for incremental lateral adjustment to pass through the through-holes.
摘要:
A tappable conductive bus bar (11, 11') has a longitudinal slotted recess (17, 19) receiving at least one louvered spring strip (22, 23). At least one tab (26) is received through a gap (21) in the bus bar (11) to engage the louvered spring strip (22, 23). The bus bar (11) supplies current, with minimum wiring and parts, to one or more tabs (26), and the spacing between adjacent tabs (26) is not critical. Thus, the bus bar (11) is completely tappable.
摘要:
A transition adapter for terminating flat power cable includes a stamped and formed member having opposed plate sections between which an end or an edge portion of the cable is receivable to be terminated where the plate sections have opposing cooperating terminating regions comprised of a plurality of alternating wave shapes and relief recesses, with each wave shape aligned with a recess of the opposing terminating region so that when the plate sections are urged together under sufficient force, the wave crests deflect integral strips of conductor out of the plane of the cable, exposing sheared conductor edges for electrical connection therewith. Softer metal insert members are secured to and along outer surfaces of the plate sections and are then staked to deform the metal against the shared conductor edges to engage and form gas-tight electrical connections of substantial surface area therewith. The terminating method can also include staking the wave joints to split them and force the split wave portions laterally, creating strong spring members against which the insert members can be staked for an improved electrical connection.
摘要:
A surface inspection system utilizes a laser light source, and a vacuum chuck to support the material whose surface is to be inspected. The vacuum chuck is rotatable. The laser beam may be translated across the work surface while the chuck is rotated, all the while maintaining mutual perpendicularity of the vacuum chuck work surface and the laser beam. An airtrack transports the material whose surface is to be inspected. Sensors are utilized to detect the position of such material along the track and to guide the system in its operation.
摘要:
An electrical connector assembly includes a metal shell and a plurality of dielectric housings each housing a terminated end of each of a pair of flat cables of the type for transmission of electrical power at substantial current and voltage levels. Each mating terminal pair includes at least one having a contact section having an array of spring arm contact sections deflected by portions of the other when mated. Each termination is proximate a portion of a shell for heat dissipation. One of the shells is adapted for mounting to a bulkhead at a cutout, and the connectors are environmentally sealed to be appropriate for bulkhead mounting. Each connector includes a strain relief assembly suitable for use with flat cables of substantial rigidity and defines a cable exit, all after said terminated cables and housings therearound are assembled into the shell. A jackscrew system is used for facilitating connector mating.