公开(公告)号：US06588486B1

公开(公告)日：2003-07-08

申请号：US09672389

申请日：2000-09-28

申请人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yasuhiko Takeuchi ,  Takahiro Kobayashi ,  Yuji Hayashi ,  Mamoru Miyagawa

发明人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yasuhiko Takeuchi ,  Takahiro Kobayashi ,  Yuji Hayashi ,  Mamoru Miyagawa

IPC分类号： B22D1700

CPC分类号： B22D17/2061 ,  B22D17/32

摘要： A method of metering a metal material in a liquid phase in molding injection provides accurate and reliable transfer of the metal material. A heating cylinder housing a rotatable and axially movable screw, is inclined with its head pointing downward, so that the metal material in the liquid phase state flows down into a front chamber due to self-weight. At the forward position after injection, the screw is forced to retract to a set position, whereby a predetermined quantity of a liquid phase material primarily stored on the periphery of the head portion of the screw is accumulated by suction due to a negative pressure in the front chamber of the heating cylinder. Further, a constant quantity of the liquid phase material can be metered each time in the front chamber by stopping and then rotating the screw at a retraction position.

摘要翻译： 在成型注射中计量液相中的金属材料的方法提供金属材料的精确和可靠的转移。 容纳可旋转和可轴向移动的螺钉的加热缸以其头部向下指向的方式倾斜，使得液相状态的金属材料由于自重而向下流入前室。 在注射后的前进位置，螺杆被迫缩回到设定位置，由此，主要储存在螺杆头部周边的预定量的液相材料由于在 加热缸的前室。 此外，通过停止然后在缩回位置旋转螺杆，可以每次在前室中计量一定量的液相材料。

公开(公告)号：US06345976B1

公开(公告)日：2002-02-12

申请号：US09482210

申请日：2000-01-12

申请人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yoshitoshi Yamagiwa ,  Yasuhiko Takeuchi ,  Yuji Hayashi ,  Mamoru Miyagawa

发明人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yoshitoshi Yamagiwa ,  Yasuhiko Takeuchi ,  Yuji Hayashi ,  Mamoru Miyagawa

IPC分类号： B29C4548

CPC分类号： B29C45/50 ,  B29C2045/5004

摘要： There is provided an injection apparatus comprised of a heating cylinder which is closed by a front end member having a nozzle. The apparatus is further comprised of a plasticating screw in the heating cylinder in a freely rotating and reciprocating manner, and a plunger connected to the front end of the screw. The plunger has a conical front end in which flow channels are formed. The front end member has a measuring chamber formed therein at an internal central location thereof. The measuring chamber has a predetermined length and an internal diameter which is reduced by 8 to 15% with respect to an internal diameter of the heating cylinder. The diameter of the injection plunger is set almost equal to the diameter of the measuring chamber, whereby the injection plunger is inserted into the measuring chamber in a freely reciprocating manner. A gap is formed on the external peripheral surface of the plunger due to the difference between the heating cylinder internal diameter and the plunger diameter, and the gap functions as a plastication-accelerating block. The block is formed so as to have a distance longer than an injection stroke, whereby uniform plastication is achieved and uneven temperature in the material is eliminated. Further, the plunger advance blocks the gap, which leads to uniform density and precise measurement of the material.

摘要翻译： 提供了一种由具有喷嘴的前端构件封闭的加热缸构成的注射装置。 该装置还包括一个自由旋转和往复运动的加热缸中的塑化螺杆，以及连接到螺杆前端的柱塞。 柱塞具有形成流动通道的锥形前端。 前端构件在其中央位置处形成有测量室。 测量室具有预定长度和相对于加热缸内径减小8至15％的内径。 注射柱塞的直径设定为几乎等于测量室的直径，由此注射柱塞以自由往复的方式插入到测量室中。 由于加热缸内径和柱塞直径之间的差异，在柱塞的外周面上形成间隙，并且该间隙用作塑化加速块。 该块形成为具有比注入冲程更长的距离，从而实现均匀的塑化，并且消除了材料中不均匀的温度。 此外，柱塞前进阻挡间隙，这导致均匀的密度和材料的精确测量。

公开(公告)号：US06719035B1

公开(公告)日：2004-04-13

申请号：US09672388

申请日：2000-09-28

申请人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yasuhiko Takeuchi ,  Yuji Hayashi

发明人： Kazutoshi Takayama ,  Toshiyasu Koda ,  Yasuhiko Takeuchi ,  Yuji Hayashi

IPC分类号： B22D1700

CPC分类号： B22D17/2061

摘要： An injection molding apparatus of a metal material places a heating cylinder in an inclined position. The heating cylinder includes a nozzle at a tip thereof and a screw disposed inside. In this way, the metal material in a liquid phase state can be transferred and metered accurately in a reliable manner at all times by flowing due to the inclination and a transfer force produced by rotation of the screw. A clamping apparatus is provided to oppose the injection apparatus and includes a mold having a sprue bush inside. The injection apparatus and the clamping apparatus are placed on an apparatus platform in an inclined position at the same angle with the mold in a lower end, so that the metal material in the liquid phase state in the heating cylinder flows down toward the head due to self-weight. The nozzle and sprue bush are positioned on the same straight line, thereby maintaining nozzle touch without bending the nozzle.

摘要翻译： 金属材料的注射成型装置将加热缸放置在倾斜位置。 加热缸包括在其尖端处的喷嘴和设置在内部的螺钉。 以这种方式，可以通过由于倾斜和由螺杆的旋转产生的转印力而流动而以可靠的方式精确地转移和计量处于液相状态的金属材料。 设置有与注射装置相对的夹紧装置，并且包括在其内部具有浇口衬套的模具。 注射装置和夹紧装置在下端以与模具成相同角度的倾斜位置放置在装置平台上，使得加热缸内处于液相状态的金属材料向下流向头部，由于 自重。 喷嘴和浇道衬套位于相同的直线上，从而保持喷嘴接触而不使喷嘴弯曲。

公开(公告)号：US07858017B2

公开(公告)日：2010-12-28

申请号：US12002356

申请日：2007-12-17

申请人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa

发明人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa

IPC分类号： B22D41/01

CPC分类号： B22D41/015 ,  B22D17/10 ,  B22D17/28 ,  B22D39/023 ,  F27B17/00

摘要： There is provided a method for melting a material rod in a material melting and holding apparatus of a metal molding apparatus where the material melting and holding apparatus provided for the metal molding apparatus includes a furnace body of a melting and holding furnace, and a melting cylinder for a material rod and a material supply cylinder for directly supplying the material rod into the furnace body provided in parallel with each other on the furnace body, upon startup of molding, the material rod is melted using the melting cylinder prior to supplying the molten material from the melting cylinder into the melting and holding furnace, and the material rod subsequently supplied from the material supply cylinder to a bottom portion of the furnace body is submerged and melted by the molten material, thereby maintaining the submersion melting in the melting and holding furnace after the startup of molding.

摘要翻译： 本发明提供了一种金属成形装置的材料熔融保持装置中的材料棒熔融方法，其中为金属成型装置提供的材料熔融保持装置包括熔融保温炉的炉体和熔融筒 对于材料棒和材料供给筒，用于将材料棒直接供给到炉体上彼此平行设置的炉体中，在成型时，在供应熔融材料之前，使用熔炼筒熔炼材料棒 从熔融圆筒进入熔化炉，随后从供料圆筒供应到炉体底部的材料棒被熔融材料淹没和熔化，从而保持浸入熔融熔融保温炉 启动成型后。

公开(公告)号：US20080143025A1

公开(公告)日：2008-06-19

申请号：US12002356

申请日：2007-12-17

申请人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa

发明人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa

IPC分类号： B22D41/01

CPC分类号： B22D41/015 ,  B22D17/10 ,  B22D17/28 ,  B22D39/023 ,  F27B17/00

摘要： There is provided a method for melting a material rod in a material melting and holding apparatus of a metal molding apparatus where the material melting and holding apparatus provided for the metal molding apparatus includes a furnace body of a melting and holding furnace, and a melting cylinder for a material rod and a material supply cylinder for directly supplying the material rod into the furnace body provided in parallel with each other on the furnace body, upon startup of molding, the material rod is melted using the melting cylinder prior to supplying the molten material from the melting cylinder into the melting and holding furnace, and the material rod subsequently supplied from the material supply cylinder to a bottom portion of the furnace body is submerged and melted by the molten material, thereby maintaining the submersion melting in the melting and holding furnace after the startup of molding.

摘要翻译： 本发明提供了一种金属成形装置的材料熔融保持装置中的材料棒熔融方法，其中为金属成型装置提供的材料熔融保持装置包括熔融保温炉的炉体和熔融筒 对于材料棒和材料供给筒，用于将材料棒直接供给到炉体上彼此平行设置的炉体中，在成型时，在供应熔融材料之前，使用熔炼筒熔炼材料棒 从熔融圆筒进入熔化炉，随后从供料圆筒供应到炉体底部的材料棒被熔融材料淹没和熔化，从而保持浸入熔融熔融保温炉 启动成型后。

公开(公告)号：US20090165984A1

公开(公告)日：2009-07-02

申请号：US12336759

申请日：2008-12-17

申请人： Toshiyasu Koda ,  Mamoru Miyagawa ,  Yasuhiko Takeuchi

发明人： Toshiyasu Koda ,  Mamoru Miyagawa ,  Yasuhiko Takeuchi

IPC分类号： B22D17/00

CPC分类号： B22D17/203

摘要： Leakage of molten metal material from between a cylinder body having a tight-fitting liner and a nozzle member of an injection apparatus is prevented through the interaction of the nozzle member and a coupling ring with the liner.

摘要翻译： 通过喷嘴构件和与衬套的联接环的相互作用，防止熔融金属材料从具有紧密衬套的缸体和喷射装置的喷嘴构件之间的泄漏。

公开(公告)号：US07926546B2

公开(公告)日：2011-04-19

申请号：US12354239

申请日：2009-01-15

申请人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

发明人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

IPC分类号： B22D17/00 ,  B22D41/01

CPC分类号： B22D17/30

摘要： A device for melting, storing, and feeding a metal material is provided which can store a large amount of molten metal material corresponding to molding cycles with a compact configuration, using barrels to melt bar-shaped metal materials and a tank-and-barrel storage unit to store the molten metal material. The storage unit for the molten metal material is composed of an upper storage tank and a lower material temperature control barrel having a smaller diameter, the barrel being perpendicularly arranged under and in communication with the bottom center of the tank. The melting barrels for bar-shaped metal materials are made of barrel bodies having an inside diameter and a length appropriate to accommodate the bar-shaped metal materials. A more than one melting barrel is vertically arranged in parallel on a lid member of the storage tank, with their bottom openings facing the inside of the storage tank.

摘要翻译： 提供了用于熔化，储存和馈送金属材料的装置，其可以使用桶来熔化棒状金属材料并且储存和储存桶存储器，其中可以存储与紧凑结构的模制循环相对应的大量熔融金属材料 储存熔融金属材料的单元。 用于熔融金属材料的存储单元由具有较小直径的上部储存罐和下部材料温度控制桶组成，所述桶垂直地布置在罐的底部中心下方并与罐的底部中心连通。 用于棒状金属材料的熔化桶由具有适于容纳棒状金属材料的内径和长度的筒体制成。 在储罐的盖构件上垂直设置多个熔化桶，其底部开口面向存储罐的内部。

公开(公告)号：US07628300B2

公开(公告)日：2009-12-08

申请号：US12286862

申请日：2008-10-02

申请人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

发明人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

IPC分类号： B22D37/00

CPC分类号： B22D17/2015 ,  B22D37/00

摘要： A method of preventing leaking of molten metal from a nozzle in an injection apparatus comprising, metering the molten metal by travel of a plunger head backward from a most forward position to a most backward position at the rear of a supply opening while maintaining nozzle contact after completion of an injection step and supplying molten metal from a furnace into a cylinder body through the supply opening, after completion of the metering, closing the supply opening by travel of the plunger head forward at a low speed from the backward position to a stand-by position ahead of the supply opening for cutting off the communication between the molten metal in the cylinder body and the molten metal in the furnace.

摘要翻译： 一种防止熔融金属从注射装置中的喷嘴泄漏的方法，包括：通过柱塞头从供应口的后部的最前进位置向后方位置的行进计量熔融金属，同时保持喷嘴接触 完成注射步骤，并且通过供给开口将熔融金属从炉子提供到缸体中，在计量完成之后，通过柱塞头从低位向前的行进从后退位置到待机位置，使供给开口闭合， 通过位于供给开口之前的位置，以切断缸体中的熔融金属与炉中的熔融金属之间的连通。

公开(公告)号：US20090090749A1

公开(公告)日：2009-04-09

申请号：US12286862

申请日：2008-10-02

申请人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

发明人： Masaaki Minamimura ,  Yasuhiko Takeuchi ,  Toshiyasu Koda ,  Mamoru Miyagawa ,  Ikuo Uwadaira ,  Taku Kawano

IPC分类号： B22D37/00

CPC分类号： B22D17/2015 ,  B22D37/00

摘要： This is provided a method for preventing leaking of molten metal from a nozzle in an injection apparatus provided with a plunger within a cylinder body, a supply opening formed in an upper portion of the cylinder body, and a furnace for melting and holding the metal material provided on a top portion of the injection cylinder and having an outlet at the bottom end of the furnace communicated with the supply opening. The method comprises the following steps: metering the molten metal by travel of the plunger head backward from the most forward position to the backward position at the rear of the supply opening while maintaining nozzle touching after completion of an injection step and supplying the molten metal from the furnace into the cylinder body through the supply opening, after completion of the metering, closing the supply opening by travel of the plunger head forward at low speed from the backward position to a stand-by position ahead of the supply opening for cutting off the communication between the molten metal in the cylinder body and the molten metal in the furnace.

摘要翻译： 本发明提供了一种防止在筒体内设置有柱塞的注射装置中的熔融金属从喷嘴泄漏的方法，形成在缸体上部的供给口和用于熔融并保持金属材料的炉 设置在注射缸的顶部并且具有与供应开口连通的炉底端的出口。 该方法包括以下步骤：通过柱塞头从供应开口后部的最前进位置向后方位置的行进计量熔融金属，同时在完成注射步骤之后保持喷嘴接触并将熔融金属从 在完成计量之后，炉子通过供给开口进入缸体，在柱塞头从低位向前移动到供给开口前方的备用位置，使供给开口闭合，从而切断 气缸体中的熔融金属与炉中的熔融金属之间的连通。

公开(公告)号：US07926545B2

公开(公告)日：2011-04-19

申请号：US12336759

申请日：2008-12-17

申请人： Toshiyasu Koda ,  Mamoru Miyagawa ,  Yasuhiko Takeuchi

发明人： Toshiyasu Koda ,  Mamoru Miyagawa ,  Yasuhiko Takeuchi

IPC分类号： B22D17/00

CPC分类号： B22D17/203

摘要： Leakage of molten metal material from between a cylinder body having a tight-fitting liner and a nozzle member of an injection apparatus is prevented through the interaction of the nozzle member and a coupling ring with the liner.

摘要翻译： 通过喷嘴构件和与衬套的联接环的相互作用，防止熔融金属材料从具有紧密衬套的缸体和喷射装置的喷嘴构件之间的泄漏。