摘要:
Methods and systems for making an absorbent pad for use in an absorbent article utilize a forming device for forming material into an absorbent core, a supply device for supplying a containment layer against the first surface of the absorbent core and spray apparatus for spraying fibers of molten resin onto the second surface of the absorbent core. The fibers form a stabilization layer on the absorbent core that increases the integrity of the absorbent core. The spray apparatus includes a nozzle having a resin aperture for exhausting resin therefrom and multiple gas apertures for exhausting gas therefrom to provide a random pattern to the fibers of molten resin as the fibers are sprayed onto the second surface. Resin can also be sprayed onto first and second portions of the containment layer extending outwardly from edges of the absorbent core so the containment layer and the stabilization layer encompass the absorbent core. In another embodiment, a second containment layer can be placed on the second surface of the absorbent core and first and second stabilization layers can be spaced outwardly therefrom and deposited on the absorbent core.
摘要:
Methods and systems for making an absorbent pad for use in an absorbent article utilize a forming device for forming material into an absorbent core, a supply device for supplying a containment layer against the first surface of the absorbent core and spray apparatus for spraying fibers of molten resin onto the second surface of the absorbent core. The fibers form a stabilization layer on the absorbent core that increases the integrity of the absorbent core. The spray apparatus includes a nozzle having a resin aperture for exhausting resin therefrom and multiple gas apertures for exhausting gas therefrom to provide a random pattern to the fibers of molten resin as the fibers are sprayed onto the second surface. Resin can also be sprayed onto first and second portions of the containment layer extending outwardly from edges of the absorbent core so the containment layer and the stabilization layer encompass the absorbent core. In another embodiment, a second containment layer can be placed on the second surface of the absorbent core and first and second stabilization layers can be spaced outwardly therefrom and deposited on the absorbent core.
摘要:
An in-line formed, non-laminated web is suitable for use as a composite fluid distribution and fluid retention layer in a disposable absorbent article. The web can be formed by selective deposition of airlaid materials including absorbents, such as pulp and superabsorbents, together with binder fibers. The web so constructed will have a plurality of intermingled lower basis weight areas and higher basis weight areas coexisting and distributed in at least a central region of the web, the alternations crossing the X axis or Y axis, or both, of the web, with the higher basis weight areas being a greater thickness in the Z-direction than the lower basis weight areas. The web so constructed will further have no discrete material boundaries between the lower basis weight stripes and the higher basis weight stripes. Further the necessity of later processing on the web to achieve a ridged structure is removed and the fibers will remain whole and undisturbed. The selective vacuum manipulation in conjunction with multiple fiber deposition heads, and appropriate timing of fiber addition therefrom, will yield a variety of useful composite webs having multiple layers thereby forming an economical single web which may be easily incorporated into an absorbent garment or article.
摘要:
The present invention provides a nonwoven web prepared from multicomponent fibers which are partially split. The partially split multicomponent fibers have at least one component of the multicomponent fiber separated from the remaining components of the multicomponent fiber along a first section of the longitudinal length of the multicomponent fibers. Along a second section of the longitudinal length of the multicomponent fibers the components of the multicomponent fibers remain together as a unitary fiber structure. In addition, part of the second section of the multicomponent fibers is bonded to part of a second section of an adjacent multicomponent fiber.
摘要:
A nonwoven web contains an even distribution of its composite materials by the separate application of particulate material such as superabsorbent particles into a forming head outside the air stream for deposition of thermoplastic fibers in the forming head. The thermoplastic fibers are distributed by air entertainment through tubular forming screens having rotary distribution members therein. The particulate absorbents are generally placed in the forming box by distribution units which may have metering devices and outlet chutes extending into the forming head.
摘要:
A loop material for a hook and loop fastening system composed of: 1) a backing material; and 2) a layer of a nonwoven spunbond web attached to the backing material, the nonwoven spunbond web comprising a plurality of continuous intertwined filaments, each having a diameter of about 25 to about 100 microns, the plurality of filaments laid randomly to define a plurality of intertwined loop springs, each having a diameter of about 0.5 to about 3 millimeters.