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公开(公告)号：US4242557A
公开(公告)日：1980-12-30
申请号：US946405
申请日：1978-09-27
申请人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Yukio Kato , Takeo Uebayashi
发明人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Yukio Kato , Takeo Uebayashi
CPC分类号： B23H9/04
摘要： There is disclosed an apparatus for giving a satin finish to the surface of a crowned roll. A plurality of electrode heads are divided and arranged along the axis of rotation of the crowned roll to be worked, and one or a plurality of rectangular electrodes are mounted at a predetermined spacing on each of the electrode heads. The discharge gap of each rectangular electrode is controlled by a servomechanism at a predetermined value and it is also fed traversely a predetermined distance by a traverse feed mechanism. The electrode is rectractably mounted on the electrode head and it is fixed in position so that the discharge surface of the electrode is projected into contact with the roll surface of the crowned roll. The discharge electrode surface of each rectangular electrode is initially flat and this discharge surface is consumed to conform with the shape or contour of the roll surface upon initiation of discharge.
摘要翻译： 公开了一种用于在凸起的辊的表面上提供缎面光洁度的装置。 多个电极头沿被加工的加工辊的旋转轴线分开布置，并且在每个电极头上以预定的间隔安装一个或多个矩形电极。 每个矩形电极的放电间隙由预定值的伺服机构控制，并且还通过横动进给机构横向预定距离进给。 电极可直接安装在电极头上，并将其固定在适当的位置，使得电极的放电表面突出与凸面辊的辊表面接触。 每个矩形电极的放电电极表面最初是平坦的，并且在放电开始时，该放电表面被消耗以符合辊表面的形状或轮廓。
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2.发明授权
公开(公告)号：US4287403A
公开(公告)日：1981-09-01
申请号：US929438
申请日：1978-07-31
申请人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Yukio Kato , Takeo Uebayashi
发明人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Yukio Kato , Takeo Uebayashi
摘要： Disclosed is an electric discharge machining method in which the electric discharge working gap between an electrode and a work piece to be machined is automatically adjusted. To detect the condition of the discharge working gap, a low voltage pulse is applied each time a plurality of high voltage pulse for electric discharge machining are applied for a predetermined time. The working current resulting from the application of each low voltage pulse is detected to control the feeding of the electrode and thereby to automatically adjust the discharge working gap to a predetermined value.
摘要翻译： 公开了一种放电加工方法，其中电极和待加工的工件之间的放电作业间隙自动调节。 为了检测放电工作间隙的状况，每当施加多个用于放电加工的高电压脉冲预定时间时，施加低电压脉冲。 检测由施加每个低电压脉冲产生的工作电流，以控制电极的馈送，从而自动将放电工作间隙调整到预定值。
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公开(公告)号：US4221952A
公开(公告)日：1980-09-09
申请号：US930010
申请日：1978-08-01
申请人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Tetsuhiro Asamoto , Takeo Uebayashi
发明人： Kunihiko Sato , Tetsuro Urata , Mitsugi Kawano , Terumasa Jinba , Tetsuhiro Asamoto , Takeo Uebayashi
CPC分类号： B23H7/18
摘要： There is disclosed an electric discharge machining method in which the discharge working gap between an electrode and a work piece is automatically adjusted to prevent the occurrence of a streaky pattern in the surface of the work piece due to variation in the amount of machining. After a plurality of high voltage pulses have been applied for a predetermined time across the working gap, a low voltage pulse is applied across the working gap. In response to the application of the low voltage pulse, the feeding of the electrode is controlled by a pulse motor in a direction to reduce the working gap, and as soon as the discharge is started the feed control is stopped and the discharge machining is then effected in response to the application of high voltage pulses.
摘要翻译： 公开了一种放电加工方法，其中自动调节电极和工件之间的放电作业间隙，以防止由于加工量的变化而在工件表面产生条纹图案。 在跨工作间隙施加多个高电压脉冲预定时间后，在工作间隙上施加低电压脉冲。 响应于低电压脉冲的应用，电极的馈电是通过脉冲电机在减小工作间隙的方向上控制的，一旦放电开始，进给控制停止，然后进行放电加工 响应于高电压脉冲的应用。
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公开(公告)号：US4247748A
公开(公告)日：1981-01-27
申请号：US954643
申请日：1978-10-25
申请人： Kunihiko Sato , Tetsuro Urata , Kobun Asakawa , Haruo Taguchi , Yukio Kato , Takeo Uebayashi
发明人： Kunihiko Sato , Tetsuro Urata , Kobun Asakawa , Haruo Taguchi , Yukio Kato , Takeo Uebayashi
CPC分类号： B23H9/04
摘要： There is disclosed a method for giving by electrical discharge machining a uniform satin finish to the roll surface of a work in roll form in a short period of time. To prevent the occurrence of any streaky pattern on the satin finish work surface, a plurality of divided electrodes, which are divided and arranged at predetermined spaces, are each fed traversely a distance corresponding to the electrode mounting pitch while maintaining the predetermined spacing between the electrodes. To improve the working efficiency, a plurality of rows of divided electrodes are provided, and by virtue of this improved working efficiency, the required satinizing electrical discharge machining of two or four rolls for use on a rolling mill can be completed within the life time of the satinized rolls being used on the rolling mill.
摘要翻译： 公开了一种在短时间内通过放电加工均匀的缎面精加工到卷筒形式的工件的辊表面的方法。 为了防止在缎面加工表面上出现任何条纹图案，以预定间隔分割和布置的多个分割电极分别被馈送到与电极安装间距相对应的距离，同时保持电极之间的预定间隔 。 为了提高工作效率，提供了多排分隔电极，并且由于这种提高的工作效率，在轧机上使用的两辊或四辊所需的缎光放电加工可在 在轧机上使用缎纹辊。
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公开(公告)号：US4233485A
公开(公告)日：1980-11-11
申请号：US920989
申请日：1978-06-30
申请人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Mitugi Kawano
发明人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Mitugi Kawano
CPC分类号： B23H9/04
摘要： Disclosed is a process for subjecting the outer surface of a satinizing roll to electrical discharge machining to produce, on the roll surface, a satin-like roughened surface with a uniform roughness. With the electrical discharge machining process, a plurality of electrodes of the same shape are mounted at equal pitches on each of a plurality of head columns, and the head columns are repeatedly reciprocally fed traversely along the axis of rotation of a roll over a predetermined distance which does not cause any stepped portions on the roll surface to effect the electrical discharge machining. The feeding of the electrodes toward the surface of the roll is separately controlled for each head column. To obtain the optimum working results, the head columns are repeatedly reciprocally fed traversely over a distance equal to the electrode mounting pitch.
摘要翻译： 公开了一种使缎光辊的外表面进行放电加工以在辊表面上产生具有均匀粗糙度的缎纹状粗糙表面的方法。 通过放电加工处理，将多个相同形状的电极以等间距安装在多个头柱中的每一个上，并且头列沿着辊的旋转轴线横过预定距离 这不会导致辊表面上的任何阶梯部分进行放电加工。 对于每个头柱分别控制朝向辊表面的电极的供给。 为了获得最佳的工作结果，头列在横向上被重复往复地进给等于电极安装间距的距离。
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公开(公告)号：US4230927A
公开(公告)日：1980-10-28
申请号：US920984
申请日：1978-06-30
申请人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Haruo Taguchi
发明人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Haruo Taguchi
摘要： Disclosed are a process and apparatus for electrical discharge machining of the outer surface of a satinizing roll to produce a satin-like roughened surface of a uniform roughness. This electrical discharge machining process produces a uniform satin-like roughened surface on the outer surface at each end of the roll, and for this purpose the process involves a step of decreasing the discharge current in proportion to decrease in the area which is to be worked by an electrode located at the roll end and thereby maintaining the flow of current per unit area at a constant value. The apparatus for performing the process comprises position detecting-means for detecting that the electrode has been moved to the roll end, and means responsive to the output signal of the position detecting means to control the off-time of current pulse which causes a discharge between the electrode and the roll.
摘要翻译： 公开了一种用于放电加工缎光辊的外表面以产生均匀粗糙度的缎纹粗糙表面的方法和装置。 这种放电加工过程在辊的两端的外表面上产生均匀的缎状粗糙表面，为此目的，该方法包括与要加工的区域的减小成比例地减小放电电流的步骤 通过位于辊端的电极，从而将每单位面积的电流流量保持在恒定值。 用于执行该处理的装置包括用于检测电极已经移动到滚动端的位置检测装置，以及响应于位置检测装置的输出信号的装置来控制电流脉冲的关闭时间， 电极和辊子。
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7.发明授权
公开(公告)号：US4219718A
公开(公告)日：1980-08-26
申请号：US920987
申请日：1978-06-30
申请人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Haruo Taguchi
发明人： Kunihiko Sato , Tetsuro Urata , Tetsuhiro Asamoto , Kobun Asakawa , Takeo Uebayashi , Haruo Taguchi
CPC分类号： B23H9/04
摘要： Disclosed are a process and apparatus for subjecting the outer surface of a satinizing roll to electrical discharge machining to produce a satin-like roughened surface of a uniform roughness. With this electrical discharge machining process, the electrical discharge machining speed of a plurality of electrodes mounted on a plurality of head columns is held lower than a steady state working speed until the electrodes on all the head columns start discharging, and in response to the detection of the discharge of every electrode on the head columns the working speed is changed to the steady state working speed and the head columns are simultaneously moved traversely along the axis of rotation of a cylindrical work, thus preventing the occurrence of a difference in the depth of erosion or stepped portions on the surface of the work during the initial working period. The apparatus for performing this electrical discharge machining process comprises a working power source including means for controlling the working speed, and detecting means for detecting that every electrode has started discharging so as to direct the working power source to change the working speed and so as to simultaneously actuate a head column transverse feed unit.
摘要翻译： 公开了一种使饱和辊的外表面进行放电加工以产生均匀粗糙度的缎状粗糙表面的方法和装置。 利用该放电加工工艺，安装在多个头列上的多个电极的放电加工速度保持低于稳态工作速度，直到所有头部柱上的电极开始放电，并且响应于检测 在头柱上的每个电极的放电，工作速度变为稳态工作速度，并且头柱同时沿着圆柱形工件的旋转轴线横移移动，从而防止了深度的差异的发生 在初始工作期间工作表面上的侵蚀或阶梯部分。 用于执行该放电加工工艺的装置包括工作电源，包括用于控制工作速度的装置，以及检测装置，用于检测每个电极已经开始放电，以便引导工作电源改变工作速度，并且 同时致动头柱横向进给单元。
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