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公开(公告)号:US20240375343A1
公开(公告)日:2024-11-14
申请号:US18783962
申请日:2024-07-25
Applicant: Magic Leap, Inc.
Inventor: Roy Patterson , Charles Scott Carden , Satish Sadam , Ryan Christiansen , Matthew S. Shafran , Christopher John Fleckenstein , Vikramjit Singh , Michael Nevin Miller , Kang LUO
IPC: B29C59/04 , B29C43/22 , B29C43/28 , B29C43/30 , B29C43/34 , B29C43/48 , B29C43/50 , B29C43/52 , B29C43/58 , B29C51/26 , G03F7/00
Abstract: Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.
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公开(公告)号:US11679533B2
公开(公告)日:2023-06-20
申请号:US17200239
申请日:2021-03-12
Applicant: Magic Leap, Inc.
Inventor: Jeremy Lee Sevier , Matthew S. Shafran , Satish Sadam , Roy Matthew Patterson , Kangkang Wang , Chieh Chang , Charles Scott Carden
CPC classification number: B29C39/44 , B29C39/10 , B29C71/04 , B29L2011/0066
Abstract: In an example method of forming an optical film for an eyepiece, a curable material is dispensed into a space between a first and a second mold surface. A position of the first mold surface relative to the second mold surface is measured using a plurality of sensors. Each sensor measures a respective relative distance along a respective measurement axis between a respective point on a planar portion of the first mold surface and a respective point on a planar portion of the second mold surface. The measurement axes are parallel to each other, and the points define corresponding triangles on the first and second mold surfaces, respectively. The position of the first mold surface is adjusted relative to the second mold surface based on the measured position, and the curable material is cured to form the optical film.
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公开(公告)号:US20230036098A1
公开(公告)日:2023-02-02
申请号:US17938550
申请日:2022-10-06
Applicant: Magic Leap, Inc.
Inventor: Roy Patterson , Charles Scott Carden , Satish Sadam , Ryan Christiansen , Matthew S. Shafran , Christopher John Fleckenstein , Vikramjit Singh , Michael Nevin Miller , Kang LUO
IPC: B29C59/04 , B29C51/26 , B29C43/22 , B29C43/28 , B29C43/30 , B29C43/34 , B29C43/48 , B29C43/50 , B29C43/52 , B29C43/58 , G03F7/00
Abstract: Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.
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公开(公告)号:US11320591B2
公开(公告)日:2022-05-03
申请号:US17321837
申请日:2021-05-17
Applicant: Magic Leap, Inc.
Inventor: Chieh Chang , Christophe Peroz , Sharad D. Bhagat , Michael Anthony Klug , Charles Scott Carden , Roy Matthew Patterson , Matthew S. Shafran
Abstract: In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.
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公开(公告)号:US20210271025A1
公开(公告)日:2021-09-02
申请号:US17321837
申请日:2021-05-17
Applicant: Magic Leap, Inc.
Inventor: Chieh Chang , Christophe Peroz , Sharad D. Bhagat , Michael Anthony Klug , Charles Scott Carden , Roy Matthew Patterson , Matthew S. Shafran
Abstract: In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.
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公开(公告)号:US20210170668A1
公开(公告)日:2021-06-10
申请号:US17153774
申请日:2021-01-20
Applicant: Magic Leap, Inc.
Inventor: Roy Patterson , Charles Scott Carden , Satish Sadam , Ryan Christiansen , Matthew S. Shafran , Christopher John Fleckenstein , Vikramjit Singh , Michael Nevin Miller , Kang Luo
IPC: B29C59/04 , B29C43/34 , B29C43/30 , B29C43/58 , G03F7/00 , B29C43/28 , B29C43/22 , B29C43/52 , B29C43/48 , B29C43/50
Abstract: Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.
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公开(公告)号:US11009661B2
公开(公告)日:2021-05-18
申请号:US16654540
申请日:2019-10-16
Applicant: Magic Leap, INc.
Inventor: Chieh Chang , Christophe Peroz , Sharad D. Bhagat , Michael Anthony Klug , Charles Scott Carden , Roy Matthew Patterson , Matthew S. Shafran
Abstract: In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.
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公开(公告)号:US20250102928A1
公开(公告)日:2025-03-27
申请号:US18975299
申请日:2024-12-10
Applicant: Magic Leap, Inc.
Inventor: Jeremy Lee Sevier , Satish Sadam , Joseph Michael Imhof , Kang LUO , Kangkang Wang , Roy Matthew Patterson , Qizhen XUE , Brett William Best , Charles Scott Carden , Matthew S. Shafran , Michael Nevin MILLER
Abstract: Systems and methods for managing multi-objective alignments in imprinting (e.g., single-sided or double-sided) are provided. An example system includes rollers for moving a template roll, a stage for holding a substrate, a dispenser for dispensing resist on the substrate, a light source for curing the resist to form an imprint on the substrate when a template of the template roll is pressed into the resist on the substrate, a first inspection system for registering a fiducial mark of the template to determine a template offset, a second inspection system for registering the imprint on the substrate to determine a wafer registration offset between a target location and an actual location of the imprint, and a controller for controlling to move the substrate with the resist below the template based on the template offset, and determine an overlay bias of the imprint on the substrate based on the wafer registration offset.
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公开(公告)号:US11498261B2
公开(公告)日:2022-11-15
申请号:US17153774
申请日:2021-01-20
Applicant: Magic Leap, Inc.
Inventor: Roy Patterson , Charles Scott Carden , Satish Sadam , Ryan Christiansen , Matthew S. Shafran , Christopher John Fleckenstein , Vikramjit Singh , Michael Nevin Miller , Kang Luo
IPC: B29C59/04 , B29C51/26 , B29C43/22 , B29C43/28 , B29C43/30 , B29C43/34 , B29C43/48 , B29C43/50 , B29C43/52 , B29C43/58 , G03F7/00
Abstract: Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.
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公开(公告)号:US20210283806A1
公开(公告)日:2021-09-16
申请号:US17200239
申请日:2021-03-12
Applicant: Magic Leap, Inc.
Inventor: Jeremy Lee Sevier , Matthew S. Shafran , Satish Sadam , Roy Matthew Patterson , Kangkang Wang , Chieh Chang , Charles Scott Carden
Abstract: In an example method of forming an optical film for an eyepiece, a curable material is dispensed into a space between a first and a second mold surface. A position of the first mold surface relative to the second mold surface is measured using a plurality of sensors. Each sensor measures a respective relative distance along a respective measurement axis between a respective point on a planar portion of the first mold surface and a respective point on a planar portion of the second mold surface. The measurement axes are parallel to each other, and the points define corresponding triangles on the first and second mold surfaces, respectively. The position of the first mold surface is adjusted relative to the second mold surface based on the measured position, and the curable material is cured to form the optical film.
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