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    Manufacture of functionally graded carbon-carbon composites
    1.
    发明授权
    Manufacture of functionally graded carbon-carbon composites 失效
    功能梯度碳 - 碳复合材料的制造

    公开(公告)号：US07063870B2

    公开(公告)日：2006-06-20

    申请号：US10852933

    申请日：2004-05-25

    申请人： Mark L. La Forest ,  Charles A. Parker ,  Frank Dillon ,  Thomas H. Siegmund ,  Raymond J. Cipra ,  Alan E. Fatz ,  Peter F. Braunisch ,  Tobey Cordell

    发明人： Mark L. La Forest ,  Charles A. Parker ,  Frank Dillon ,  Thomas H. Siegmund ,  Raymond J. Cipra ,  Alan E. Fatz ,  Peter F. Braunisch ,  Tobey Cordell

    IPC分类号： C23C16/26

    CPC分类号： B32B18/00 ,  B32B2315/02 ,  C04B35/83 ,  C04B2235/48 ,  C04B2235/614 ,  C04B2237/385 ,  C04B2237/584 ,  C04B2237/62 ,  D04H1/72 ,  F16D69/023 ,  Y10T428/249924

    摘要： Annular brake disc preform (15), wherein 40 to 80 layers of reinforcement fibers of at least two different lengths (11, 19) ranging from 10–60 mm are distributed in a planar gradient throughout the body of the preform, with the reinforcement fibers located near the exterior planes of the disc being predominately shorter fibers (11) and with the reinforcement fibers located in the central planes of the disc being predominately longer fibers (19). Also, process of making carbon-carbon composite preforms by: providing chopped pitch or PAN fibers (11, 19) of at least two different lengths; directing a robotic spraying apparatus to spray the chopped fibers into an annular mold (5) in 40 to 80 concentric iterations of chopped fiber deposition to provide a matrix of fibers in the mold; depositing a curable binder into the mold to intermix the binder with the fiber matrix; compressing the fiber matrix and curable binder within the mold; curing the binder to form a preform matrix; filling the preform matrix with pitch to form a pitch matrix; and subjecting the pitch matrix to chemical vapor deposition to form a carbon-carbon composite preform (15).

    摘要翻译： 环形制动盘预成型件（15），其中具有10-60mm的至少两个不同长度（11,19）的40至80层增强纤维以预制件的整个主体分布在平面梯度中，其中增强纤维 位于盘的外部平面附近的主要是较短的纤维（11）并且位于盘的中心平面中的增强纤维主要是较长的纤维（19）。 另外，通过以下方式制造碳 - 碳复合预型件的方法：提供至少两个不同长度的短切沥青或PAN纤维（11,19）; 引导机器人喷涂设备以短时间纤维沉积的40至80次同心迭代将切碎的纤维喷射到环形模具（5）中以在模具中提供纤维矩阵; 将可固化粘合剂沉积到模具中以使粘合剂与纤维基质混合; 在模具内压缩纤维基质和可固化粘合剂; 固化粘合剂以形成预成型体基体; 用间距填充预成型体基体以形成间距矩阵; 并对沥青基体进行化学气相沉积以形成碳 - 碳复合预制件（15）。

    Manufacture of thick preform composites via multiple pre-shaped fabric mat layers
    2.
    发明授权
    Manufacture of thick preform composites via multiple pre-shaped fabric mat layers 失效
    通过多个预成型织物垫层制造厚预成型复合材料

    公开(公告)号：US07198739B2

    公开(公告)日：2007-04-03

    申请号：US10852992

    申请日：2004-05-25

    申请人： Mark L. La Forest ,  Nabil Abu Gharbieh ,  Raymond J. Cipra ,  Alan E. Fatz ,  Thomas H. Siegmund

    发明人： Mark L. La Forest ,  Nabil Abu Gharbieh ,  Raymond J. Cipra ,  Alan E. Fatz ,  Thomas H. Siegmund

    IPC分类号： B29C70/12 ,  B29C70/34 ,  B32B3/02

    CPC分类号： B29B11/16 ,  B29C70/305 ,  B29L2031/7482 ,  D04H1/593 ,  D04H1/60 ,  D04H1/76 ,  F16D69/023 ,  F16D2069/008 ,  Y10T428/213

    摘要： Preform for carbon-carbon composite part (55) comprising multiple layers of fibrous mats (51, 52, 53) wherein each mat (51, 52, 53) comprises random carbon-containing fibrous matrix (11) having polymeric binder distributed therein and wherein adjacent mats (51, 52, 53) are bound together by additional polymer binder, stitching, and interlocking tabs. Also, method of manufacturing thick multi-layer composite preform, by: providing optionally reconfigurable tool including perforated screen through which vacuum can be drawn; delivering chopped fibers (b) to the tool while drawing vacuum therethrough to form fibrous object; delivering binder (c) to the fibrous object; melting or curing the binder (d) to make a fibrous mat (51, 52, 53); assembling plurality of the fibrous mats (51, 52, 53) and additional binder into the shape of a preform (e); and heat-pressing the resulting mat assembly (f) into finished thick preform (55).

    摘要翻译： 包含多层纤维垫（51,52,53）的碳 - 碳复合材料部件（55）的预制件，其中每个垫子（51,52,53）包括分布在其中的具有聚合粘合剂的无规含碳纤维基质（11），其中 相邻的垫（51,52,53）通过附加的聚合物粘合剂，缝合和互锁接头结合在一起。 另外，通过以下方式制造厚层多层复合预成型件的方法：提供可选择地可重构的工具，其包括可以抽出真空的穿孔筛; 将短切纤维（b）输送到工具上，同时抽真空通过其形成纤维物体; 将粘合剂（c）输送到纤维体上; 熔化或固化粘合剂（d）以制成纤维垫（51,52,53）; 将多个纤维垫（51,52,53）和另外的粘合剂组装成预成型件（e）的形状; 并将所得到的垫组件（f）热压成精加工的预制坯（55）。

    MOLDING PROCESSES AND TOOL THEREFOR
    3.
    发明申请
    MOLDING PROCESSES AND TOOL THEREFOR 有权
    成型工艺及其工具

    公开(公告)号：US20080251975A1

    公开(公告)日：2008-10-16

    申请号：US12101697

    申请日：2008-04-11

    申请人： Jeffery M. Gallagher ,  Raymond J. Cipra ,  Thomas H. Siegmund

    发明人： Jeffery M. Gallagher ,  Raymond J. Cipra ,  Thomas H. Siegmund

    IPC分类号： B29C33/18

    CPC分类号： B29C51/10 ,  B29C33/0011 ,  B29C33/18 ,  B29C33/302 ,  B29C70/382 ,  B29C70/48 ,  B29K2707/04 ,  B33Y80/00

    摘要： A molding process and apparatus suitable for use in molding processes, including rapid prototyping processes and short run production processes. The molding process and apparatus entail the use of a reconfigurable screen tool having a housing defining a manifold cavity and a plurality of substantially parallel pins, each having a head protruding from the housing and a shank protruding into the housing. The heads of the pins define a screen surface through which air is able to flow, for example, through gaps between adjacent heads or through internal passages within the pins. The process further includes axially moving the pins to configure the screen surface, preventing further axial movement of the pins relative to each other, and then drawing a vacuum within the manifold cavity and creating a vacuum at the screen surface.

    摘要翻译： 适用于成型工艺的成型工艺和设备，包括快速成型工艺和短期生产工艺。 模制过程和装置需要使用可重构的屏幕工具，该可重构屏幕工具具有限定歧管空腔的壳体和多个基本上平行的销，每个销具有从壳体突出的头部和突出到壳体中的柄部。 销的头部限定了一个屏幕表面，空气可以通过该屏幕表面流动，例如通过相邻头部之间的间隙或通过销内的内部通道流动。 该方法还包括轴向移动销以配置屏幕表面，防止销相对于彼此进一步的轴向移动，然后在歧管腔内抽真空并在屏幕表面产生真空。

    Molding processes and tool therefor
    5.
    发明授权
    Molding processes and tool therefor 有权
    成型工艺及其工具

    公开(公告)号：US07997891B2

    公开(公告)日：2011-08-16

    申请号：US12101697

    申请日：2008-04-11

    申请人： Jeffery M. Gallagher ,  Raymond J. Cipra ,  Thomas H. Siegmund

    发明人： Jeffery M. Gallagher ,  Raymond J. Cipra ,  Thomas H. Siegmund

    IPC分类号： B29C51/10 ,  B29C51/36

    CPC分类号： B29C51/10 ,  B29C33/0011 ,  B29C33/18 ,  B29C33/302 ,  B29C70/382 ,  B29C70/48 ,  B29K2707/04 ,  B33Y80/00

    摘要： A molding process and apparatus suitable for use in molding processes, including rapid prototyping processes and short run production processes. The molding process and apparatus entail the use of a reconfigurable screen tool having a housing defining a manifold cavity and a plurality of substantially parallel pins, each having a head protruding from the housing and a shank protruding into the housing. The heads of the pins define a screen surface through which air is able to flow, for example, through gaps between adjacent heads or through internal passages within the pins. The process further includes axially moving the pins to configure the screen surface, preventing further axial movement of the pins relative to each other, and then drawing a vacuum within the manifold cavity and creating a vacuum at the screen surface.

    摘要翻译： 适用于成型工艺的成型工艺和设备，包括快速成型工艺和短期生产工艺。 模制过程和装置需要使用可重构的屏幕工具，该可重构屏幕工具具有限定歧管空腔的壳体和多个基本上平行的销，每个销具有从壳体突出的头部和突出到壳体中的柄部。 销的头部限定了一个屏幕表面，空气可以通过该屏幕表面流动，例如通过相邻头部之间的间隙或通过销内的内部通道流动。 该方法还包括轴向移动销以配置屏幕表面，防止销相对于彼此进一步的轴向移动，然后在歧管腔内抽真空并在屏幕表面产生真空。

    Circular escalator
    7.
    发明授权
    Circular escalator 失效
    圆形自动扶梯

    公开(公告)号：US5052539A

    公开(公告)日：1991-10-01

    申请号：US426749

    申请日：1989-10-24

    申请人： Geoffrey S. Fillingsness ,  C. Christopher Brandt, II ,  Raymond J. Cipra

    发明人： Geoffrey S. Fillingsness ,  C. Christopher Brandt, II ,  Raymond J. Cipra

    IPC分类号： B66B21/08 ,  B66B21/06 ,  B66B23/12

    CPC分类号： B66B23/12 ,  B66B21/06

    摘要： A single endless series of steps for up and down flights has inboard end spacing control links, each operated by a gear arrangement at transitions between curved and straight paths of step travel. Steps are molded plastic cores with top mounted tread caps, both the cores and caps being of colors as desired, and with light transmission characteristics from opaque to transparent, as desired. Inter-engaging edges on treads and risers are of curved shape facilitating the transition from straight to curved runs of steps. Break-away stripper comb fingers at landings terminate escalator operation when an object becomes jammed between a step and a finger and breaks a finger. Spring-loaded skirt guards at the sides of steps, and step spacing monitors, include wear indicators. The ascending and descending flights of steps are supported by structural tubes extending between floors, with no other support for the flights. Stabilizer legs, rollers and tracks under the steps maintain the horizontal attitude of the steps. Escalator drive is by belt and rack through the links in one embodiment, and by individual motor-gear sets in the steps driving on stationary curved racks in the other embodiment.

    摘要翻译： 用于上下航行的单个无尽系列的步骤具有内侧端部间距控制连杆，每个连杆均由在步进行进的弯曲和直线路径之间的过渡处的齿轮装置操作。 步骤是具有顶部安装的胎冠的模制塑料芯，根据需要，芯和盖都是根据需要的颜色，并且根据需要具有从不透明到透明的透光特性。 胎面和立管上的相互接合的边缘是弯曲的形状，有助于从直线到弯曲的步骤的过渡。 当物体在步骤和手指之间卡住并断开手指时，分离式剥离器梳齿在着陆时终止自动扶梯操作。 弹簧式裙带护罩在台阶的两侧，而步距间距显示器，包括磨损指示器。 台阶的上升和下降航班由在地板之间延伸的结构管道支撑，没有其他支持航班。 稳定器腿，滚轮和履带下的台阶保持台阶的水平姿态。 在另一实施例中，在一个实施例中，自动扶梯驱动器通过连接件的皮带和齿条，以及通过在固定弯曲架上驱动的步骤中的各个马达齿轮组。