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公开(公告)号：US11623278B2
公开(公告)日：2023-04-11
申请号：US16922098
申请日：2020-07-07
摘要： An expeditionary additive manufacturing (ExAM) system for manufacturing metal parts includes a mobile foundry system configured to produce an alloy powder from a feedstock, and an additive manufacturing system configured to fabricate a part using the alloy powder. The additive manufacturing system includes a computer system having parts data and machine learning programs in signal communication with a cloud service. The parts data can include material specifications, drawings, process specifications, assembly instructions, and product verification requirements for the part. An expeditionary additive manufacturing (ExAM) method for making metal parts includes the steps of transporting the mobile foundry system and the additive manufacturing system to a desired location; making the alloy powder at the location using the mobile foundry system; and building a part at the location using the additive manufacturing system.
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公开(公告)号：US20220168805A1
公开(公告)日：2022-06-02
申请号：US17582063
申请日：2022-01-24
摘要： A deployable manufacturing center (DMC) system includes a foundry module containing a metallurgical system configured to convert a raw material into an alloy powder, and an additive manufacturing (AM) module containing an additive manufacturing system configured to form the alloy powder into metal parts. The deployable manufacturing center (DMC) system can also include a machining module containing a machining system configured to machine the metal parts into machined metal parts, and a quality conformance (QC) module containing an inspection and evaluation system configured to inspect and evaluate the metal parts. A process for manufacturing metal parts includes the steps of providing the deployable manufacturing center (DMC) system; deploying the (DMC) system to a desired location; forming an alloy powder from a raw material using the deployable foundry module; and then forming the metal parts from the alloy powder using the additive manufacturing (AM) module.
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公开(公告)号：US11541458B2
公开(公告)日：2023-01-03
申请号：US16893640
申请日：2020-06-05
摘要： A method for manufacturing small adaptive engines uses a battlefield repository having cloud services that is configured to enable additive manufacturing (AM) of engine parts and assemblies. The method also uses a compilation of recipes/signatures for building the engine parts and the assemblies using additive manufacturing (AM) processes and machine learning programs. An additive manufacturing system and an alloy powder suitable for performing the additive manufacturing (AM) processes can be provided. In addition, the engine parts can be built using the additive manufacturing (AM) system, the alloy powder, the battlefield repository and the compilation of recipes/signatures. A system for manufacturing small adaptive engines includes the battlefield repository, the compilation of recipes/signatures, a foundry system for providing the alloy powder and an additive manufacturing (AM) system configured to perform the additive manufacturing (AM) processes.
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公开(公告)号：US11679438B2
公开(公告)日：2023-06-20
申请号：US17582063
申请日：2022-01-24
IPC分类号： B22F10/25 , B22F10/28 , B22F9/08 , B22F12/82 , B22F12/86 , B22F10/64 , B22F10/66 , B33Y70/00 , B33Y10/00 , B33Y30/00 , B33Y40/00
CPC分类号： B22F9/082 , B22F10/25 , B22F10/28 , B22F10/64 , B22F10/66 , B22F12/82 , B22F12/86 , B22F2009/084 , B22F2009/0836 , B22F2009/0896 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00 , B22F2998/10 , B22F2009/001 , B22F9/082 , B22F10/28 , B22F2003/248 , B22F3/15 , B22F3/162 , B22F10/66 , B22F2003/247
摘要： A deployable manufacturing center (DMC) system includes a foundry module containing a metallurgical system configured to convert a raw material into an alloy powder, and an additive manufacturing (AM) module containing an additive manufacturing system configured to form the alloy powder into metal parts. The deployable manufacturing center (DMC) system can also include a machining module containing a machining system configured to machine the metal parts into machined metal parts, and a quality conformance (QC) module containing an inspection and evaluation system configured to inspect and evaluate the metal parts. A process for manufacturing metal parts includes the steps of providing the deployable manufacturing center (DMC) system; deploying the (DMC) system to a desired location; forming an alloy powder from a raw material using the deployable foundry module; and then forming the metal parts from the alloy powder using the additive manufacturing (AM) module.
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