公开(公告)号：US20150276661A1

公开(公告)日：2015-10-01

申请号：US14668116

申请日：2015-03-25

Applicant: NGK Insulators, Ltd.

Inventor： Satoko MORIYAMA ,  Mika MURAKAMI ,  Kunihiko YOSHIOKA ,  Hironori SAKAKIBARA

IPC: G01N27/407 ,  C04B35/48

Abstract: A method of the present invention is a method for producing a film laminated structure, including the steps of: (a) preparing a ceramic substrate; (b) charging a mold with a slurry that contains a raw material powder, a gelling agent containing at least two polymerizable organic compounds, and an organic solvent serving as a dispersion medium, and molding and hardening the slurry through a polymerization reaction of the gelling agent to form a green body having a recessed portion or through-hole; (c) inserting the ceramic substrate into the recessed portion or through-hole of the green body and then drying the ceramic substrate and the green body to form a green structure; and (d) firing the green structure to form a film laminated structure, the film laminated structure including a film formed from the green body by firing.

Abstract translation: 本发明的方法是一种薄膜叠层结构体的制造方法，包括以下步骤：（a）制备陶瓷基材; （b）用包含原料粉末的浆料，含有至少两种可聚合有机化合物的胶凝剂和用作分散介质的有机溶剂的模具装入模具，并通过胶凝剂的聚合反应来模制和硬化浆料 以形成具有凹部或通孔的生坯; （c）将陶瓷基板插入生坯的凹部或通孔中，然后干燥陶瓷基板和生坯以形成绿色结构; 和（d）烧制绿色结构以形成薄膜叠层结构，该薄膜层叠结构包括通过烧制由生坯形成的薄膜。

公开(公告)号：US20150276660A1

公开(公告)日：2015-10-01

申请号：US14668093

申请日：2015-03-25

Applicant: NGK Insulators, Ltd.

Inventor： Satoko MORIYAMA ,  Mika MURAKAMI ,  Kunihiko YOSHIOKA ,  Hironori SAKAKIBARA

IPC: G01N27/407

CPC classification number: G01N27/4077 ,  B32B18/00 ,  C04B35/119 ,  C04B35/4885 ,  C04B35/62222 ,  C04B35/62625 ,  C04B35/62685 ,  C04B35/6269 ,  C04B35/634 ,  C04B2235/3217 ,  C04B2235/3244 ,  C04B2235/3246 ,  C04B2235/3418 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5472 ,  C04B2235/6023 ,  C04B2235/6025 ,  C04B2235/604 ,  C04B2235/6562 ,  C04B2235/963 ,  C04B2235/9638 ,  C04B2237/348 ,  C04B2237/68 ,  C04B2237/84 ,  Y10T428/249986

Abstract: A method of the present invention is a method for producing a film laminated structure, including the steps of: (a) preparing a substrate; (b) achieving a state that a mold is charged with a slurry that contains a raw material powder, a gelling agent containing at least two polymerizable organic compounds, and an organic solvent serving as a dispersion medium, and that the substrate is placed at a predetermined position in the mold; (c) molding and hardening the slurry through a polymerization reaction of the gelling agent to combine the substrate and a green film to form a green structure; and (d) firing the green structure to form a film laminated structure, the film laminated structure including a porous film formed from the green film by firing.

Abstract translation: 本发明的方法是一种薄膜叠层结构体的制造方法，包括以下工序：（a）制作基板; （b）实现模具装载有含有原料粉末的浆料，含有至少两种可聚合有机化合物的胶凝剂和用作分散介质的有机溶剂的状态，并且将基材放置在 在模具中的预定位置; （c）通过胶凝剂的聚合反应将浆料成型和硬化，以组合基底和绿膜以形成绿色结构; 和（d）烧结绿色结构以形成薄膜叠层结构，该薄膜层叠结构包括通过烧制由该绿膜形成的多孔薄膜。

公开(公告)号：US20170284958A1

公开(公告)日：2017-10-05

申请号：US15469852

申请日：2017-03-27

Applicant: NGK INSULATORS, LTD.

Inventor： Atsushi WATANABE ,  Takashi SUZUKI ,  Shuichi OZAWA ,  Hirohito KIYOTA ,  Satoko MORIYAMA ,  Shiho IWAI

IPC: G01N27/407

CPC classification number: G01N27/4077 ,  G01N27/4074

Abstract: A sensor element 101 includes an element main body 101a that includes oxygen ion-conductive solid electrolyte layers (1 to 6), and a porous protective layer 90 that covers at least part of the element main body 101a. The porous protective layer 90 includes a porous inner protective layer 92 and a porous outer protective layer 91 disposed on the outer side of the inner protective layer 92 and having a smaller average pore diameter than the inner protective layer 92.