摘要:
An apparatus for manufacturing a particulate resin, including: a fine nozzle opening configured to extrude a melted resin mixture including a resin; an extrusion output control mechanism for controlling an extrusion output of the melted resin mixture; a collision mechanism configured to collide the melted resin mixture extruded from the fine nozzle opening with a high-temperature gas stream having a temperature of not less than a T1/2 temperature of the resin, so that the melted resin mixture is granulated to provide a particulate resin; a heat retention mechanism configured to retain the particulate resin in an atmosphere having a temperature of not less than a Tg of the resin for 0.01 to 10 seconds; and a cooling mechanism configured to cool the particulate resin;and a method for manufacturing a particulate resin using the apparatus.
摘要:
A method of preparing a powder, including bombarding a spray gas to a liquid material through a spray nozzle to form an atomized liquid material; and solidifying the atomized liquid material, wherein 5 to 40% by weight of the spray gas are previously mixed with the liquid material to form a two-phase flow in a flow path of the spray nozzle, and 60 to 95% by weight of the spray gas is further discharged from a circumference of the flow path discharging the two-phase flow and bombarded thereto to uniformly atomize the liquid material.
摘要:
There is provided a method for producing resinous particles, containing: melting a mixture containing a binder resin and at least one additive having a melting point lower than T1/2 of the binder resin so as to prepare a molten material; atomizing resinous particles from the molten material in an atmosphere having a temperature higher than Tg of the binder resin and lower than 3 times of T1/2 of the binder resin; retaining the resinous particles in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 s to 15 s; and cooling and solidifying the resinous particles. There is also provided a method for producing resinous particles containing: melting the mixture so as to prepare a molten material; increasing a specific surface of the molten material in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 3 times of T1/2 of the binder resin, so as to form a precursor; retaining the precursor in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 ms to 10 ms; cooling and solidifying the precursor; and atomizing resinous particles from the precursor.
摘要:
There is provided a method for producing resinous particles, containing: melting a mixture containing a binder resin and at least one additive having a melting point lower than T1/2 of the binder resin so as to prepare a molten material; atomizing resinous particles from the molten material in an atmosphere having a temperature higher than Tg of the binder resin and lower than 3 times of T1/2 of the binder resin; retaining the resinous particles in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 s to 15 s; and cooling and solidifying the resinous particles. There is also provided a method for producing resinous particles containing: melting the mixture so as to prepare a molten material; increasing a specific surface of the molten material in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 3 times of T1/2 of the binder resin, so as to form a precursor; retaining the precursor in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 ms to 10 ms; cooling and solidifying the precursor; and atomizing resinous particles from the precursor.
摘要:
There is provided a method for producing resinous particles, containing: melting a mixture containing a binder resin and at least one additive having a melting point lower than T1/2 of the binder resin so as to prepare a molten material; atomizing resinous particles from the molten material in an atmosphere having a temperature higher than Tg of the binder resin and lower than 3 times of T1/2 of the binder resin; retaining the resinous particles in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 s to 15 s; and cooling and solidifying the resinous particles. There is also provided a method for producing resinous particles containing: melting the mixture so as to prepare a molten material; increasing a specific surface of the molten material in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 3 times of T1/2 of the binder resin, so as to form a precursor; retaining the precursor in an atmosphere having a temperature higher than Tg of the binder resin, and lower than 1.5 times of T1/2 of the binder resin for 1 ms to 10 ms; cooling and solidifying the precursor; and atomizing resinous particles from the precursor.
摘要:
A method of preparing a powder, including bombarding a spray gas to a liquid material through a spray nozzle to form an atomized liquid material; and solidifying the atomized liquid material, wherein 5 to 40% by weight of the spray gas are previously mixed with the liquid material to form a two-phase flow in a flow path of the spray nozzle, and 60 to 95% by weight of the spray gas is further discharged from a circumference of the flow path discharging the two-phase flow and bombarded thereto to uniformly atomize the liquid material.
摘要:
To provide a method including processing electrophotographic toner constituent material to a fibrous fine precursor and pulverizing and cutting it to obtain a uniform fibrous toner with energy efficiency in an apparatus for producing electrophotographic toner including a nozzle unit containing a nozzle having a flow path tapering toward the nozzle hole at 2° to 20° and a gas nozzle unit containing a gas nozzle and gas flow path tapering toward the nozzle hole at 15° to 33° relative to a direction of a nozzle axis, wherein the toner constituent material containing a raw material A containing a resin and pigment, and a raw material B containing one of a low melting point resin, wax and organic solvent, is extruded from the nozzle at 150° C. to 320° C., and drawn by gas flow from the gas nozzles so as to be a fibrous fluid while controlling the flow rate.
摘要:
An apparatus for manufacturing a particulate resin, including: a fine nozzle opening configured to extrude a melted resin mixture including a resin; an extrusion output control mechanism for controlling an extrusion output of the melted resin mixture; a collision mechanism configured to collide the melted resin mixture extruded from the fine nozzle opening with a high-temperature gas stream having a temperature of not less than a T1/2 temperature of the resin, so that the melted resin mixture is granulated to provide a particulate resin; a heat retention mechanism configured to retain the particulate resin in an atmosphere having a temperature of not less than a Tg of the resin for 0.01 to 10 seconds; and a cooling mechanism configured to cool the particulate resin;and a method for manufacturing a particulate resin using the apparatus.
摘要:
To provide a method including processing electrophotographic toner constituent material to a fibrous fine precursor and pulverizing and cutting it to obtain a uniform fibrous toner with energy efficiency in an apparatus for producing electrophotographic toner including a nozzle unit containing a nozzle having a flow path tapering toward the nozzle hole at 2° to 20° and a gas nozzle unit containing a gas nozzle and gas flow path tapering toward the nozzle hole at 15° to 33° relative to a direction of a nozzle axis, wherein the toner constituent material containing a raw material A containing a resin and pigment, and a raw material B containing one of a low melting point resin, wax and organic solvent, is extruded from the nozzle at 150° C. to 320° C., and drawn by gas flow from the gas nozzles so as to be a fibrous fluid while controlling the flow rate.
摘要:
A fluid spray nozzle for spraying fluid, satisfying a formula (r−r0)≦L tan 35°, wherein r0 is a radius of a section having a minimum area of the nozzle when cut perpendicular to a spray direction of the fluid; and r is a radius of cross-sections of an upstream side and a downstream side of the spray direction from the section having a minimum area with a distance of L.
摘要翻译:用于喷射流体的流体喷嘴,满足公式(r-r0)≦̸ L tan 35°,其中r0是垂直于流体喷射方向切割时具有喷嘴最小面积的截面的半径; r为距离为L的最小面积的部分的喷射方向的上游侧和下游侧的横截面的半径。