摘要:
Machining electrical power supply device for wire electrical discharge machining. Includes an electrical discharge state distinguishing circuit (6) for distinguishing at least two inter-electrode states, including electrical shorting and normal electrical discharge, between a wire electrode (E) and a workpiece (W), and an inter-electrode current waveform control means for supplying, and for switching between supply of, a triangular wave and a trapezoidal wave current to the electrodes. According to the inter-electrode state distinguished by the electrical discharge state distinguishing circuit (6), in cases where the inter-electrode state is that of electrical shorting (Y1), the inter-electrode current waveform control means supplies a triangular wave current (I) to the electrodes, and in cases where the inter-electrode state is that of normal electrical discharge (Y3), it supplies a trapezoidal wave current (I) to the electrodes. Breakage of the wire electrode (E) can be avoided and machining speed can be improved.
摘要:
Machining electrical power supply device for wire electrical discharge machining. Includes an electrical discharge state distinguishing circuit (6) for distinguishing at least two inter-electrode states, including electrical shorting and normal electrical discharge, between a wire electrode (E) and a workpiece (W), and an inter-electrode current waveform control means for supplying, and for switching between supply of, a triangular wave and a trapezoidal wave current to the electrodes. According to the inter-electrode state distinguished by the electrical discharge state distinguishing circuit (6), in cases where the inter-electrode state is that of electrical shorting (Y1), the inter-electrode current waveform control means supplies a triangular wave current (I) to the electrodes, and in cases where the inter-electrode state is that of normal electrical discharge (Y3), it supplies a trapezoidal wave current (I) to the electrodes. Breakage of the wire electrode (E) can be avoided and machining speed can be improved.
摘要:
A power supply device for electric discharge machining includes a switching circuit that supplies a discharge pulse current to an inter-electrode portion that is a portion between an electrode and a workpiece serving as another electrode arranged to be opposed to the electrode at a predetermined interval; and a pulse-width control unit that generates a control pulse signal of a predetermined pulse width in response to a detection signal for starting a discharge at the inter-electrode portion. The switching circuit includes a switching circuit including a switching element suitable for a high-speed operation and a switching circuit including a switching element suitable for a low-speed operation, and receives the control pulse signal in parallel.
摘要:
A power supply device for electric discharge machining includes a switching circuit that supplies a discharge pulse current to an inter-electrode portion that is a portion between an electrode and a workpiece serving as another electrode arranged to be opposed to the electrode at a predetermined interval; and a pulse-width control unit that generates a control pulse signal of a predetermined pulse width in response to a detection signal for starting a discharge at the inter-electrode portion. The switching circuit includes a switching circuit including a switching element suitable for a high-speed operation and a switching circuit including a switching element suitable for a low-speed operation, and receives the control pulse signal in parallel.
摘要:
In order to obtain wire-breakage thresholds and machining conditions for respective board thicknesses in a trial machining, a numerical control device for a wire electric discharge machining apparatus according to the present invention includes a wire-breakage-sign-signal generation means that generates a wire-breakage sign signal from machining state quantities, a wire-breakage sign detection means that outputs a machining-condition re-setting instruction and a wire-breakage threshold re-setting instruction from the wire-breakage sign signal and a wire-breakage threshold, a wire-breakage threshold setting means that sets the wire-breakage threshold according to the wire-breakage threshold re-setting instruction and a wire-breakage signal, a machining energy calculation means that calculates a machining energy from a discharge pulse count, a machining speed measurement means that measures a machining speed from position information, a board thickness calculation means that calculates a board thickness of the workpiece from the machining energy and the machining speed, a machining-condition switching means that outputs, according to a predetermined algorithm, a machining-condition switching instruction from the board thickness, the machining-condition re-setting instruction, and the wire-breakage signal, a control means that sends an oscillation instruction to a oscillator and sends a shaft feed instruction to a servo amplifier so that the machining condition is set to one determined by the machining-condition switching instruction, and a machining-condition storage means and a wire-breakage threshold storage means that store the machining condition and the wire-breakage threshold that correspond to each board thickness.
摘要:
A method of wire electric discharge machining by which an electric discharge is generated in a gap between a wire electrode (1a) and a workpiece (2) so that the workpiece (2) is machined, includes the steps of: a first step in which electric discharge machining is conducted in a dielectric liquid (4a); a second step in which electric discharge machining is conducted in mist (7); and a third step in which electric discharge machining is conducted in gas (8), such that the machining process is changed over when straightness of the workpiece (2) becomes a predetermined value. It is possible to provide a method of wire electric discharge machining, the productivity of which is high, suitable for highly accurate machining.
摘要:
A wire electrical discharge machine having an upper wire guide and a lower wire guide through which a wire electrode is passed and which have therein channels for the working fluid to flow therethrough, including: ajet nozzle which is engaged with and fixed to an outer peripheral surface of a distal end portion of the upper wire guide, and is adapted to guide the wire electrode to a hole in the lower wire guide through use of the fluid; a working fluid nozzle for covering the jet nozzle and having a through hole in a central portion thereof and a collar portion in a periphery thereof; a retaining plate for fixing an outer peripheral portion of the working fluid nozzle including the collar portion, and the retaining plate having a channel for supplying and discharging the fluid; and a sealed space portion which is disposed between the collar portion of the working fluid nozzle and the retaining plate and expands and contracts due to the fluid which flows in or out through the channel.
摘要:
A numerical control device for a wire electric discharge machining apparatus generates a wire-breakage sign signal, outputs a machining-condition re-setting instruction and wire-breakage threshold re-setting instruction from the wire-breakage sign signal and wire-breakage threshold, sets the wire-breakage threshold according to the wire-breakage threshold re-setting instruction and a wire-breakage signal, calculates a machining energy from a discharge pulse count, measures a machining speed from position information, calculates a board thickness of the workpiece from the machining energy and machining speed, outputs, according to a predetermined algorithm, a machining-condition switching instruction from the board thickness, the machining-condition re-setting instruction, and the wire-breakage signal, sends an oscillation instruction to a oscillator and sends a shaft feed instruction to a servo amplifier so that the machining condition is set to one determined by the machining-condition switching instruction, and stores the machining condition and wire-breakage threshold that correspond to each board thickness.
摘要:
A workpiece is machined by consecutively performing at least two of machining in a machining solution, machining in a mist and machining in a gas, such that at a point of time before the start of machining, except for the machining conducted in the machining solution, and a point of time after the operation of an automatic wire connecting device for conducting an automatic wire connection while the wire electrode is being held by a water column, the machining solution nozzles, can change from supplying the machining solution to supplying the pressurized gas. By the machining solution nozzles, liquid of the machining solution adhering to the workpiece and liquid adhering to the machining solution nozzle which is capable of dripping onto a face to be machined of the workpiece, are removed.
摘要:
A power supply apparatus for electric discharge machining is provided with a current loop including a diode, which is supplied with a forward current at the same time a voltage for generating a discharge is output or before it; and a resistor. Supply of forward current to the diode is blocked the moment a discharge is generated. By doing so, a reverse recovery current of the diode is supplied in a gap between an electrode and a workpiece to be machined.