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公开(公告)号:US20210309297A1
公开(公告)日:2021-10-07
申请号:US17222326
申请日:2021-04-05
Applicant: Shape Corp.
Inventor: Joseph R. Matecki , Brian Oxley , Matthew Kuipers , Cody Alger , Douglas S. Baas
Abstract: A rocker component for a vehicle includes a reinforcement beam having a metal sheet that is shaped with a plurality of elongated bends extending in parallel along a length of the reinforcement beam that together form a cross-sectional shape extending continuously along the length of the reinforcement beam. The cross-sectional shape of reinforcement beam includes a beam portion and a flange portion integrally extending from the beam portion. The beam portion has a multi-hollow shape that encloses a plurality of hollow cavities that extend longitudinally between openings at opposing ends of the reinforcement beam. The flange portion integrally extends from the beam portion and includes an edge of the metal sheet. The flange portion is configured to attach to the vehicle for supporting the rocker component along an outboard side region of the vehicle.
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公开(公告)号:US20230264246A1
公开(公告)日:2023-08-24
申请号:US18309168
申请日:2023-04-28
Applicant: Shape Corp.
Inventor: Douglas S. Baas , Joseph R. Matecki , Shawn R. Jasman
CPC classification number: B21D5/086 , B21C37/08 , B60R19/023 , B60R19/03 , B60R19/18 , B60R2019/1826 , B22F10/28
Abstract: A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.
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公开(公告)号:US12134425B2
公开(公告)日:2024-11-05
申请号:US17656696
申请日:2022-03-28
Applicant: Shape Corp.
Inventor: Brian Oxley , Matthew Kuipers , Joseph R. Matecki , Cody Alger , Douglas S. Baas
Abstract: A rocker component for a vehicle having a reinforcement beam including a metal sheet that is shaped with a plurality of elongated bends extending in parallel along a length of the reinforcement beam that together form a cross-sectional shape extending continuously along the length of the reinforcement beam. The cross-sectional shape of the reinforcement beam includes a beam portion and a flange portion integrally extending from the beam portion and includes an edge of the metal sheet. The rocker component also includes a sill panel having flanges extending longitudinally along upper and lower edges of the sill panel relative to the vehicle, the flange portion of the reinforcement beam joined to one of the flanges of the sill panel to secure the reinforcement beam to the sill panel in replacement of a separate second sill panel.
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公开(公告)号:US20200164820A1
公开(公告)日:2020-05-28
申请号:US16695506
申请日:2019-11-26
Applicant: Shape Corp.
Inventor: Douglas S. Baas , Joseph R. Matecki , Shawn R. Jasman
Abstract: A galvanized reinforcement beam is continuously formed by uncoiling a roll of galvanized sheet stock in a generally horizontal plane. Protrusions are formed at an upper surface of the sheet stock, which is then roll formed to form a tubular shape with the protrusions abutting a surface of the sheet stock to form venting gaps. The sheet stock is laser welded at the protrusions to continuously form a weld joint, where zinc oxide gas generated from the welding is permitted to escape an interior of the tubular shape through the venting gaps.
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公开(公告)号:US11560180B2
公开(公告)日:2023-01-24
申请号:US17222326
申请日:2021-04-05
Applicant: Shape Corp.
Inventor: Joseph R. Matecki , Brian Oxley , Matthew Kuipers , Cody Alger , Douglas S. Baas
Abstract: A rocker component for a vehicle includes a reinforcement beam having a metal sheet that is shaped with a plurality of elongated bends extending in parallel along a length of the reinforcement beam that together form a cross-sectional shape extending continuously along the length of the reinforcement beam. The cross-sectional shape of reinforcement beam includes a beam portion and a flange portion integrally extending from the beam portion. The beam portion has a multi-hollow shape that encloses a plurality of hollow cavities that extend longitudinally between openings at opposing ends of the reinforcement beam. The flange portion integrally extends from the beam portion and includes an edge of the metal sheet. The flange portion is configured to attach to the vehicle for supporting the rocker component along an outboard side region of the vehicle.
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公开(公告)号:US20220212720A1
公开(公告)日:2022-07-07
申请号:US17656696
申请日:2022-03-28
Applicant: Shape Corp.
Inventor: Brian Oxley , Matthew Kuipers , Joseph R. Matecki , Cody Alger , Douglas S. Baas
Abstract: A rocker component for a vehicle having a reinforcement beam including a metal sheet that is shaped with a plurality of elongated bends extending in parallel along a length of the reinforcement beam that together form a cross-sectional shape extending continuously along the length of the reinforcement beam. The cross-sectional shape of the reinforcement beam includes a beam portion and a flange portion integrally extending from the beam portion and includes an edge of the metal sheet. The rocker component also includes a sill panel having flanges extending longitudinally along upper and lower edges of the sill panel relative to the vehicle, the flange portion of the reinforcement beam joined to one of the flanges of the sill panel to secure the reinforcement beam to the sill panel in replacement of a separate second sill panel.
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公开(公告)号:US11660652B2
公开(公告)日:2023-05-30
申请号:US17094429
申请日:2020-11-10
Applicant: Shape Corp.
Inventor: Douglas S. Baas , Joseph R. Matecki , Shawn R. Jasman
CPC classification number: B60R19/18 , B21C37/08 , B60R19/023 , B60R19/03 , B60R2019/1826
Abstract: A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.
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公开(公告)号:US11427144B2
公开(公告)日:2022-08-30
申请号:US16695506
申请日:2019-11-26
Applicant: Shape Corp.
Inventor: Douglas S. Baas , Joseph R. Matecki , Shawn R. Jasman
Abstract: A galvanized reinforcement beam is continuously formed by uncoiling a roll of galvanized sheet stock in a generally horizontal plane. Protrusions are formed at an upper surface of the sheet stock, which is then roll formed to form a tubular shape with the protrusions abutting a surface of the sheet stock to form venting gaps. The sheet stock is laser welded at the protrusions to continuously form a weld joint, where zinc oxide gas generated from the welding is permitted to escape an interior of the tubular shape through the venting gaps.
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公开(公告)号:US20210053517A1
公开(公告)日:2021-02-25
申请号:US17094429
申请日:2020-11-10
Applicant: Shape Corp.
Inventor: Douglas S. Baas , Joseph R. Matecki , Shawn R. Jasman
Abstract: A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.
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