MANUFACTURING OF SOLID-STATE ELECTRODE LAMINATE

    公开(公告)号:US20240120469A1

    公开(公告)日:2024-04-11

    申请号:US18377255

    申请日:2023-10-05

    Abstract: Aspects involve systems and methods for producing an electrode laminate for a battery that includes a stack of a center electrode layer, a solid-state electrolyte (SSE) layer, and carrier film layer (such as an aluminum foil layer), which is removed prior to use in a cell. To laminate the lithium foil layer to the SSE layers, the stack may be fed through a calender press device comprising a first roller and a second roller. The rollers exert a compressive force on the stack to laminate the layers together while also reducing the porosity of the materials within the stack (densifying), enhancing material contact, causing some layers to adhere or otherwise laminate, and/or also causing some layers to partially separate. The pressure applied to the stack by the calender press may correlate to a spacing between the first roller and the second roller, which may be adjustable by a controller.

    MANUFACTURING OF AN ELECTRODE LAMINATE WITH A TREATED CARRIER FOIL

    公开(公告)号:US20240186493A1

    公开(公告)日:2024-06-06

    申请号:US18527059

    申请日:2023-12-01

    CPC classification number: H01M4/366 H01M4/0435 H01M4/382 H01M4/386 H01M4/667

    Abstract: Aspects of the present disclosure involve utilizing layers, such as an outer carrier foil layer, that provide a surface energy sufficient to prevent separation of the layers of the stack during lamination while allowing for the proper densification of the solid-electrolyte separator layer. In one particular example, a Corona-treated or carbon coated outer foil layer may be used during manufacturing of the electrode stack that provides a sufficient surface energy to adhere to the solid-electrolyte separator layer during the lamination process, while allowing for subsequent peeling of the Corona-treated outer foil from the electrode stack after densification without damaging the remaining layers of the stack. The electrode laminate discussed herein may be utilized in any type of battery or electrochemical cell, including solid, semi-solid, or liquid-based batteries.

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