摘要:
Enhanced power factor correction for a welding-based power supply includes a controller that tracks a rectified input voltage waveform and detects zero-crossing events therein. The controller generates an ideal sinusoidal current reference signal synchronized by expected zero-crossings in the supplied power. The reference signal is used in a current control loop within the controller to control the power electronics such that the waveform of the current drawn by the power supply matches the waveform of the input voltage. The frequency of the supplied power may be calculated using the expected zero-crossings and used to adjust the expected zero-crossings.
摘要:
A system and method for operating an welding-based power source includes an welding-type power source includes a power conditioner configured to receive power from a power source and condition the power to have characteristics within a predefined set of thresholds and an inverter configured to receive the conditioned power from the power conditioner and convert the conditioned power to AC power. The welding-type power source also includes a rectifier configured to convert the AC power to DC welding-type power to drive a welding-type process and a processor segregated into at least two functional modules. The processor may be a field programmable gate array (FPGA) based processor. A first functional module is configured to control the power conditioner to condition the power to have characteristics within the predefined set of thresholds and a second functional module is configured to control the inverter to convert the conditioned power to AC power.
摘要:
Enhanced power factor correction for a welding-based power supply includes a controller that tracks a rectified input voltage waveform and detects zero-crossing events therein. The controller generates an ideal sinusoidal current reference signal synchronized by expected zero-crossings in the supplied power. The reference signal is used in a current control loop within the controller to control the power electronics such that the waveform of the current drawn by the power supply matches the waveform of the input voltage. The frequency of the supplied power may be calculated using the expected zero-crossings and used to adjust the expected zero-crossings.
摘要:
A system and method for operating an welding-based power source includes an welding-type power source includes a power conditioner configured to receive power from a power source and condition the power to have characteristics within a predefined set of thresholds and an inverter configured to receive the conditioned power from the power conditioner and convert the conditioned power to AC power. The welding-type power source also includes a rectifier configured to convert the AC power to DC welding-type power to drive a welding-type process and a processor segregated into at least two functional modules. The processor may be a field programmable gate array (FPGA) based processor. A first functional module is configured to control the power conditioner to condition the power to have characteristics within the predefined set of thresholds and a second functional module is configured to control the inverter to convert the conditioned power to AC power.
摘要:
An inverter power supply for use with various voltage inputs is provided. The inverter power supply generally receives 208 VAC single-phase, 208 VAC three-phase, 230 VAC three-phase, 230 VAC single-phase, 460 VAC single-phase, or 460 VAC three-phase power and provides a DC output current for welding, heating or cutting applications. The power inverter circuit includes a first tank circuit and a second tank circuit which are configured in serial or parallel according to a particular voltage input. Dual contactor switches respond to control signals from an AC sense circuit in order to configure the inverter power supply for the appropriate voltage input. The dual contactors may be mechanically interlocked and driven off the DC power for the control board.
摘要:
A system and method for operating an inverted-based power source includes a power input configured to receive alternating current (AC) power and a rectifier configured to convert the AC power to direct current (DC) power. The inverter-based power source also includes an inverter configured to receive the DC power from the rectifier and convert the DC power to AC power and a controller configured to generate switching signals according to a pattern of offsets from a regular half period and communicate the switching signals to the inverter or rectifier control operation of the inverter or rectifier.
摘要:
In accordance with the present invention a power supply for providing an ac/dc output to a load is disclosed. The power supply includes a first source of dc power and an inverter that provides an ac output to the load. A second source of dc power is provided and selectably connects the first and second sources of dc power in series with the load when the output current reverses. In one embodiment the power sources are connected in series with every output current reversal. The first source of dc power is controllable and the magnitude of the dc current is responsive to a current reference signal. A control circuit provides the current reference signal, wherein the current reference signal is pulsed immediately prior to the ac output reversing polarity. The first source of dc power source preferably includes a buck converter that is switched at a variable frequency, depending upon the desired output current. In the event the user selects either an ac or dc electrode negative output a period of electrode positive dc energy is provided at start up to help establish the arc.
摘要:
In accordance with the present invention a power supply for providing an ac/dc output to a load is disclosed. The power supply includes a first source of dc power and an inverter that provides an ac output to the load. A second source of dc power is provided and selectably connects the first and second sources of dc power in series with the load when the output current reverses. In one embodiment the power sources are connected in series with every output current reversal. The first source of dc power is controllable and the magnitude of the dc current is responsive to a current reference signal. A control circuit provides the current reference signal, wherein the current reference signal is pulsed immediately prior to the ac output reversing polarity. The first source of dc power source preferably includes a buck converter that is switched at a variable frequency, depending upon the desired output current. In the event the user selects either an ac or dc electrode negative output a period of electrode positive dc energy is provided at start up to help establish the arc.
摘要:
A system and method for operating an inverted-based power source includes a power input configured to receive alternating current (AC) power and a rectifier configured to convert the AC power to direct current (DC) power. The inverter-based power source also includes an inverter configured to receive the DC power from the rectifier and convert the DC power to AC power and a controller configured to generate switching signals according to a pattern of offsets from a regular half period and communicate the switching signals to the inverter or rectifier control operation of the inverter or rectifier.
摘要:
A welding-type power source includes a primary inverter configured to generate a first AC power and a transformer having a primary side configured to receive the first AC power and a secondary side configured to deliver a second AC power. The welding-type power source further includes a converter configured to convert the second AC power to DC power and a half-bridge inverter configured to receive the DC power and having a first output and second output configured to deliver respective portions of an AC welding-type power to a welding output to generate a welding-type arc during a welding-type process. An inductance is connected at a first end to the first output and the second output of the half-bridge inverter and connected at a second end to the welding output. Additionally, a circuit is included that is configured to receive an energy stored in the inductance during delivery of one portion of the AC welding-type power and deliver the energy back to the inductance during delivery of another portion of the AC welding-type power.