Abstract:
A mould tool (100) has a first part (102) defining a first area (114) of a mould profile, an actuated part (130) defining a second, adjacent area (132) of the mould profile, which actuated part is configured to move from a moulding position to an actuated position at the end of each mould cycle to facilitate removal of a moulded component. The actuated part (130) comprises a temperature control apparatus (108) configured to control the temperature of the actuated part to influence a clearance (C) between the first part and the actuated part by thermal expansion and/or contraction of the actuated part.
Abstract:
A mould tool comprising: a first tool part defining a first mould cavity portion; a second tool part defining a second mould cavity portion; and, a cavity alignment system comprising: a temperature control system configured to control the temperature of a first zone of the first tool part to thereby effect thermal expansion and/or contraction in the first zone of the first tool part; a sensor configured to measure movement of a part of the first tool part in response to the said thermal expansion and/or contraction; and, a controller configured to control the temperature control system in response to feedback from the sensor to thereby control the position of the first mould cavity portion relative to the second mould cavity portion.
Abstract:
A mould tool (100) is provided which has a multipart mould layer assembly (200; 300; 400; 500; 600) which may either be formed from a carrier (202; 302; 402; 502) and an insert (206; 306; 406; 506) defining a mould profile, or a mould face component (602; 702) having a plurality of stackable blocks (630, 632, 634) which can be assembled to form a mould layer.
Abstract:
A mould tool assembly (10) has a mould tool component (14) having a temperature control face (24) arranged to be in thermal contact with a mould face (12), a temperature control arrangement (26) comprising a fluid outlet (32) directed towards the temperature control face (24); and a thermally conductive structure (40) extending from: (i) a first region in which the structure (40) is offset from the temperature control face (24) and the structure is in the path of a fluid jet (1) emanating from the fluid outlet (32) to (ii) a second region in contact with temperature control face, which second region is spaced from the first region. A diffuser (70; 80 90) is also provided on the temperature control face for more event mould tool heating.
Abstract:
A method of moulding and apparatus therefor, in which a workpiece is preheated and/or post-cooled before and/or after a moulding process, allowing optimal use of the tool for high precision moulding operations.
Abstract:
A tool system for moulding an article comprising a tool (100) having a tool surface (110) for forming an article, the tool surface (110) comprising a plurality of tool zones, a plurality of fluid flow paths (151, 152) to direct the flow of a heating or a cooling fluid to individual tool zones, heating means comprising an in-line heater (150) for heating fluid passing through a respective heating fluid flow path and cooling means comprising a cooling fluid flow path, the cooling fluid flow path bypassing the in-line heater of the heating fluid flow path.
Abstract:
A multi-layered tool for forming a working having an active thermal layer disposed between two layers of the tool which is independently controllable to add or subtract thermal energy to or from the tool.
Abstract:
A mould tool (100) defining a workpiece profile has a first fluid-based temperature control assembly configured to control the temperature of the mould tool (100) which exhausts to a peripheral chamber (160) proximate the periphery of the workpiece profile (100) to reduce a temperature difference between the mould tool (100) and the surrounding environment.
Abstract:
A tooling system for moulding a work piece is provided The tooling system comprises a mould tool (4) having a tool surface divided into a plurality of individual temperature controlled tool zones (6), and a control system for controlling the temperature of the plurality of individual zones of a tool surface, the control system comprising, a memory means (14) for storing desired curing parameters for the work piece, a plurality of sensors (12) associated with the individual tool zones (6) that sense and output a signal indicative of a property of the work piece or the tool surface in each tool zone (6), a main processor (16) and a controller (18) The main processor (16) is programmed to monitor said output signals so as to monitor said property of the work piece or tool surface and to read the desired curing parameters from the memory means (14) The controller (′8) is programmed to receive said signals and to receive information relating to said desired curing parameters of each tool zone (6) and, based on the information received, to calculate and output a control solution to control a supply of heat to each individual tool zones (6) so as to heat or cool them The main processor (14) is programmed to compare the signals of the monitored property to the desired curing parameters, to identify trends in said monitored property and, if said trends indicate that the monitored property of a tool zone (6) will move out of a tolerance band of the desired curing parameters, to modify or distort the desired curing parameters read from the memory means (14) and to request a further control solution to obtain said modified or distorted curing parameters so as to maintain the monitored property within said desired tolerance band of the desired curing parameters.