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公开(公告)号：US07065872B2
公开(公告)日：2006-06-27
申请号：US10707302
申请日：2003-12-04
申请人： Swami Ganesh , Robin Carl Schwant , Ling Yang , John Zhiqiang Wang , Francis Alexander Reed , Robert V. Falsetti
发明人： Swami Ganesh , Robin Carl Schwant , Ling Yang , John Zhiqiang Wang , Francis Alexander Reed , Robert V. Falsetti
IPC分类号： B23P6/00
CPC分类号： B21K1/10 , B23P15/006 , G01N9/24 , G01N29/0618 , G01N29/11 , G01N29/265 , G01N2291/02854 , G01N2291/044 , G01N2291/2693 , Y10T29/4932 , Y10T29/49337 , Y10T29/49771 , Y10T29/49989
摘要： A method of processing a rotor. The rotor is formed by casting an ingot to have first and second regions formed of different alloys that intermix during casting to define a transition zone therebetween. The ingot is forged to yield a rotor forging that contains axially-aligned first and second alloy regions and a transition zone therebetween. A three-dimensional approximation of the transition zone is generated, which can be used to predict the effects of the transition zone on the dynamic performance of a rotor machined from the forging.
摘要翻译： 一种处理转子的方法。 转子通过铸造锭形成以具有由不同合金形成的第一和第二区域，其在铸造期间混合以在其间限定过渡区域。 锻造铸锭以产生包含轴向对齐的第一和第二合金区域以及它们之间的过渡区域的转子锻造。 产生过渡区域的三维近似，可用于预测过渡区域对从锻造加工的转子的动态性能的影响。
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公开(公告)号：US07546685B2
公开(公告)日：2009-06-16
申请号：US11070467
申请日：2005-03-01
申请人： Swami Ganesh , Robin Carl Schwant , Ling Yang , John Zhiqiang Wang , Francis Alexander Reed , Robert V. Falsetti
发明人： Swami Ganesh , Robin Carl Schwant , Ling Yang , John Zhiqiang Wang , Francis Alexander Reed , Robert V. Falsetti
IPC分类号： B23P15/02
CPC分类号： G01N29/0618 , B21K1/10 , B23P15/006 , F01D5/02 , F01D5/28 , G01N9/24 , G01N29/11 , G01N29/265 , G01N2291/02854 , G01N2291/044 , G01N2291/2693 , Y10T29/49316 , Y10T29/4932 , Y10T29/49336 , Y10T29/49337
摘要： A process for producing a rotor, the rotor formed thereby, as well as turbines in which such a rotor is installed. The rotor is formed by casting an ingot to have first and second regions formed of different alloys that intermix during casting to define a transition zone therebetween. The ingot is forged to yield a rotor forging that contains axially-aligned first and second alloy regions and a transition zone therebetween. The effects of the transition zone can be mitigated by modeling the transition zone and then off-center machining the forging so that the axis of rotation of the machined monolithic rotor is more centrally located with respect to the transition zone.
摘要翻译： 用于制造转子的方法，由其形成的转子以及其中安装有这样的转子的涡轮机。 转子通过铸造锭形成以具有由不同合金形成的第一和第二区域，其在铸造期间混合以在其间限定过渡区域。 锻造铸锭以产生包含轴向对齐的第一和第二合金区域以及它们之间的过渡区域的转子锻造。 通过对过渡区域进行建模，然后对锻造进行偏心加工，可以减轻过渡区域的影响，使得加工的整体式转子的旋转轴线相对于过渡区域更位于中心。
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公开(公告)号：US06962483B2
公开(公告)日：2005-11-08
申请号：US10707308
申请日：2003-12-04
申请人： Swami Ganesh , Robin Carl Schwant , Peter William Schilke , Ling Yang , John Zhiqiang Wang , Robert B. Falsetti , Francis Alexander Reed
发明人： Swami Ganesh , Robin Carl Schwant , Peter William Schilke , Ling Yang , John Zhiqiang Wang , Robert B. Falsetti , Francis Alexander Reed
CPC分类号： B21K1/10 , B23P15/006 , F01D5/06 , F01D25/005 , G01N9/24 , G01N29/0618 , G01N29/11 , G01N29/265 , G01N2291/02854 , G01N2291/044 , G01N2291/2693
摘要： A monolithic rotor comprising first and second rotor regions axially aligned within the monolithic rotor and a transition zone therebetween. The first and second rotor regions are formed of different alloys and the transition zone having a composition that differs from and varies between the first and second rotor regions. The first rotor region is located within a high pressure region of the monolithic rotor and is formed from an alloy chosen from the group consisting of CrMoV low alloy steels, martensitic stainless steels containing about 11 to about 14 weight percent chromium, Fe—Ni alloys, and nickel-base alloys. The second rotor region is located within a low pressure region of the monolithic rotor and is formed from an alloy chosen from the group consisting of NiCrMoV low alloy steels and martensitic stainless steels containing about 11 to about 14 weight percent chromium.
摘要翻译： 整体式转子包括在单片转子内轴向对准的第一和第二转子区域以及它们之间的过渡区域。 第一和第二转子区域由不同的合金形成，并且过渡区域具有不同于第一和第二转子区域之间的变化。 第一转子区域位于单片转子的高压区域内，并且由选自CrMoV低合金钢，含有约11至约14重量％铬的马氏体不锈钢，Fe-Ni合金， 和镍基合金。 第二转子区域位于单片转子的低压区域内，并且由选自NiCrMoV低合金钢和含有约11至约14重量％铬的马氏体不锈钢的合金形成。
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4.发明申请公开(公告)号：US20080047122A1
公开(公告)日：2008-02-28
申请号：US11463432
申请日：2006-08-09
CPC分类号： G01N29/223 , G01N29/043 , G01N2291/02854 , Y10T29/49764 , Y10T29/49986
摘要： To achieve improved ultrasonic testing coverage of a finished machined component, the present invention applies a method for modifying a finished machine component forging for ultrasonic inspection. A forging envelope may be constructed in the shape of a right circular cylinder that surrounds a machine component forging. Then material may be added to the forging envelope in the direction of the forging equal to about 2 times a wavelength of an ultrasonic inspection device. Additional material may then be added to an inspection surface of the forging envelope equal to the dimension of a transducer dead zone, if the forging cannot be inspected ultrasonically from two opposing surfaces in the forged direction. Lastly, material may be added to the forging envelope in a direction perpendicular to the forging direction equal to a transducer footprint plus the break edge radius.
摘要翻译： 为了实现成品加工部件的超声波检测覆盖率的提高，本发明应用了用于超声波检查的成品机械部件锻造的修改方法。 锻造包壳可以构造成围绕机器部件锻造的右圆形圆柱体的形状。 然后可以将材料沿锻造方向添加到等于超声波检查装置的波长的约2倍的锻造包层。 然后，如果不能从锻造方向上的两个相对表面超声波地检查锻造，则可以将附加材料添加到锻造外壳的检查表面等于换能器死区的尺寸。 最后，材料可以在与锻造方向垂直的方向等于换能器密封加上断裂边缘半径的方式加到锻造外壳上。
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5.发明授权Methods for modifying finished machine component forgings for ultrasonic inspection coverage 有权用于超声波检测覆盖件修改成品机械部件锻件的方法公开(公告)号：US07757364B2
公开(公告)日：2010-07-20
申请号：US11463432
申请日：2006-08-09
IPC分类号： B23Q17/00
CPC分类号： G01N29/223 , G01N29/043 , G01N2291/02854 , Y10T29/49764 , Y10T29/49986
摘要： To achieve improved ultrasonic testing coverage of a finished machined component, the present invention applies a method for modifying a finished machine component forging for ultrasonic inspection. A forging envelope may be constructed in the shape of a right circular cylinder that surrounds a machine component forging. Then material may be added to the forging envelope in the direction of the forging equal to about 2 times a wavelength of an ultrasonic inspection device. Additional material may then be added to an inspection surface of the forging envelope equal to the dimension of a transducer dead zone, if the forging cannot be inspected ultrasonically from two opposing surfaces in the forged direction. Lastly, material may be added to the forging envelope in a direction perpendicular to the forging direction equal to a transducer footprint plus the break edge radius.
摘要翻译： 为了实现成品加工部件的超声波检测覆盖率的提高，本发明应用了用于超声波检查的成品机械部件锻造的修改方法。 锻造包壳可以构造成围绕机器部件锻造的右圆形圆柱体的形状。 然后可以将材料沿锻造方向添加到等于超声波检查装置的波长的约2倍的锻造包层。 然后，如果不能从锻造方向上的两个相对表面超声波地检查锻造，则可以将附加材料添加到锻造外壳的检查表面等于换能器死区的尺寸。 最后，材料可以在与锻造方向垂直的方向等于换能器密封加上断裂边缘半径的方式加到锻造外壳上。
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公开(公告)号：US06807860B1
公开(公告)日：2004-10-26
申请号：US10463441
申请日：2003-06-18
IPC分类号： G01N924
CPC分类号： B21K1/10 , B23P15/006 , G01N9/24 , G01N29/0618 , G01N29/11 , G01N29/265 , G01N2291/02854 , G01N2291/044 , G01N2291/2693
摘要： A method to determine a depth of an internal feature in a forging using an ultrasonic transducer including: collecting data on echoes reflected by the internal feature of ultrasonic signals transmitted into the forging; correcting the collected data to compensate for attenuation of the echoes and signals in the forging, and determining a depth of the internal feature in the forging.
摘要翻译： 一种使用超声波换能器确定锻造内部特征的深度的方法，包括：收集由传输到锻造中的超声波信号的内部特征所反映的回波上的数据; 校正收集的数据以补偿锻造中的回波和信号的衰减，以及确定锻造中的内部特征的深度。
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7.发明申请公开(公告)号：US20110184661A1
公开(公告)日：2011-07-28
申请号：US12695439
申请日：2010-01-28
CPC分类号： G01B11/14 , G01M11/081 , H02K15/0018
摘要： A method and apparatus for visually detecting and measuring retention assembly tightness are disclosed. In an embodiment, an optical device is used to obtain at least an image of a retention assembly, the optical device being insertable into a slot between two stator core laminations and directable toward a side view of the retention assembly. The image is displayed on a display, and a measurer is used to determine a tightness of a retention assembly.
摘要翻译： 公开了用于视觉检测和测量保持组件紧度的方法和装置。 在一个实施例中，使用光学装置来获得保持组件的至少一个图像，所述光学装置可插入到两个定子铁芯叠片之间的狭槽中，并且可朝向保持组件的侧视图指向。 图像显示在显示屏上，测量器用于确定保持组件的紧密度。
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公开(公告)号：US07389693B2
公开(公告)日：2008-06-24
申请号：US11355217
申请日：2006-02-15
IPC分类号： G01N9/00
CPC分类号： G01N29/30 , G01N15/088 , G01N29/06 , G01N29/11 , G01N29/4463 , G01N2015/0846 , G01N2291/0231 , G01N2291/0234 , G01N2291/0427 , G01N2291/045
摘要： A method for non-destructively inspecting a composite structure with a single ultrasonic transducer includes determining a calibration amplitude of ultrasonic transmissions emitted by the single ultrasonic transducer to a reflector in a fluid-filled immersion tank and received back at the single ultrasonic transducer. The method also includes inserting the composite structure into the fluid-filled immersion tank between the reflector and the single ultrasonic transducer. In addition, the method includes scanning the composite structure with the single ultrasonic transducer to measure ultrasonic amplitudes for sound waves traveling through the composite structure, reflecting off the reflector plate and then traveling back through the structure to the single ultrasonic transducer. The measured ultrasonic amplitudes are corrected using the calibration amplitude and other measured transmission losses, and the corrected ultrasonic amplitudes are utilized to generate either or both a digital image showing porosity or a measurement of porosity of the composite structure.
摘要翻译： 用单个超声波换能器非破坏性地检查复合结构的方法包括确定由单个超声波换能器发射的超声波传输的校准幅度到流体填充的浸没池中的反射器并在单个超声波换能器处被接收。 该方法还包括将复合结构插入到反射器和单个超声换能器之间的充满液体的浸没池中。 此外，该方法包括用单个超声换能器扫描复合结构，以测量通过复合结构传播的声波的超声振幅，反射出反射板，然后通过结构行进回到单个超声波换能器。 使用校准幅度和其他测量的传输损耗来校正测量的超声波幅度，并且利用校正的超声波幅度来产生显示孔隙率的数字图像或复合结构的孔隙率的测量。
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公开(公告)号：US07086285B2
公开(公告)日：2006-08-08
申请号：US11026274
申请日：2004-12-31
IPC分类号： G01N9/00
CPC分类号： G01N29/043 , G01N15/088 , G01N29/4463 , G01N2203/0096 , G01N2291/0231 , G01N2291/02441 , G01N2291/0251 , G01N2291/02827 , G01N2291/045 , G01N2291/101
摘要： A method and system for determining the fiber volume fraction of a composite structure. The system includes a unit for ultrasonically determining the porosity volume fraction in the article, and a unit for calculating the volume fraction of the fibrous reinforcement material in the article based on the porosity volume fraction in the article and the mass densities of the article and the fiber and matrix materials within the article. The method entails determining the mass density of the article, obtaining the mass densities of the fiber material and the matrix material, ultrasonically determining the porosity volume fraction in the article, and then calculating the volume fraction of the fibrous reinforcement material in the article based on the porosity volume fraction in the article, the mass density of the article, the mass density of the matrix material, and the mass density of the fiber material.
摘要翻译： 用于确定复合结构的纤维体积分数的方法和系统。 该系统包括用于超声波确定制品中的孔隙体积分数的单元，以及用于基于制品中的孔隙体积分数和制品的质量密度计算制品中的纤维增强材料的体积分数的单元 纤维和基体材料。 该方法需要确定制品的质量密度，获得纤维材料和基质材料的质量密度，超声波确定制品中的孔隙体积分数，然后计算制品中纤维增强材料的体积分数，基于 制品中的孔隙体积分数，制品的质量密度，基质材料的质量密度和纤维材料的质量密度。
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10.发明授权Method for adjustment of transducer position to compensate for ultrasonic testing beam alignment errors 有权用于调整传感器位置以补偿超声波测试光束对准误差的方法公开(公告)号：US06182494B2
公开(公告)日：2001-02-06
申请号：US09406120
申请日：1999-09-27
IPC分类号： G01N2704
CPC分类号： G01N29/30 , G01N29/221 , G01N29/223
摘要： A transducer position adjustment method, performed to compensate for initial ultrasonic beam alignment error, includes the steps of providing a manipulator of an ultrasonic immersion testing system having a pointing direction and supporting a transducer generating an ultrasonic beam, providing a calibration body defining a target thereon, immersing the transducer of the manipulator and the calibration body in a coupling fluid in an immersion tank of the system, setting the manipulator initially at a first position such that the pointing direction of the manipulator is aligned with the calibration body target at known coordinates, and adjusting the manipulator subsequently to a second position such that the ultrasonic beam of the transducer is brought into alignment with the calibration body target at the known coordinates for initiating an inspection of a test object after replacing the calibration body with the test object.
摘要翻译： 执行用于补偿初始超声波束对准误差的换能器位置调整方法包括以下步骤：提供具有指向方向并支持产生超声波束的换能器的超声波浸没测试系统的操纵器，提供在其上定义目标的校准主体 将所述操纵器的传感器和所述校准体浸入到所述系统的浸没池中的耦合流体中，将所述操纵器最初设置在第一位置，使得所述操纵器的指向方向与所述校准体目标在已知坐标处对准， 以及随后将所述操纵器调整到第二位置，使得所述换能器的超声波束以所述已知坐标与所述校准体目标对准，以便在用所述测试对象替换所述校准体之后开始对所述测试对象的检查。
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