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公开(公告)号:US20210280345A1
公开(公告)日:2021-09-09
申请号:US17186770
申请日:2021-02-26
Applicant: TDK Corporation
Inventor: Taeko TSUBOKURA , Toshihiro KUROSHIMA , Koji MITAKE , Takeshi MASUDA
Abstract: A magnet structure includes a first sintered magnet, a second sintered magnet, and an intermediate layer disposed between the first sintered magnet and the second sintered magnet. Each of the first sintered magnet and the second sintered magnet independently includes crystal grains containing a rare earth element, a transition metal element, and boron. The intermediate layer contains rare earth element oxide phases and crystal grains containing a rare earth element, transition metal element, and boron. Each of the transition metal elements independently includes Fe or a combination of Fe and Co. An average coverage factor of the rare earth element oxide phases measured on the basis of a cross section perpendicular to the intermediate layer of the magnet structure is within a range of 10% to 69%.
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公开(公告)号:US20200176155A1
公开(公告)日:2020-06-04
申请号:US16698019
申请日:2019-11-27
Applicant: TDK Corporation
Inventor: Takeshi MASUDA , Taeko TSUBOKURA , Taku MURASE
Abstract: An R-T-B permanent magnet comprises rare-earth elements R, transition metal elements T, and boron B; wherein at least some of the rare-earth elements R is Nd and at least one of Tb and Dy; at least some of the transition metal elements T are Fe; the R-T-B permanent magnet comprises a plurality of main phase grains and grain boundary triple points each surrounded by the main phase grains; the grain boundary triple points comprise at least one of Nd and Pr, at least one of Tb and Dy, at least one of Fe and Co, and copper; the average contents of Nd, Pr, Tb, Dy, Fe, Co and Cu each (unit: atom %) are represented by [Nd], [Pr], [Tb], [Dy], [Fe], [Co] and [Cu]; ([Fe]+[Co])/([Nd]+[Pr]) is 2 or more and 5 or less; and [Cu]/([Tb]+[Dy]) is 1 or more and 4 or less.
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公开(公告)号:US20190115125A1
公开(公告)日:2019-04-18
申请号:US16159764
申请日:2018-10-15
Applicant: TDK Corporation
Inventor: Taeko TSUBOKURA , Takeshi MASUDA , Toshihiro KUROSHIMA
Abstract: The present invention provides a magnet structure comprising a first magnet, a second magnet, and an intermediate layer joining the first magnet and the second magnet. In the magnet structure, each of the first magnet and the second magnet is a permanent magnet comprising a rare earth element R, a transition metal element T, and boron B. In addition, the rare earth element R comprises: a light rare earth element RL comprising at least Nd; and a heavy rare earth element RH, and the transition metal element T comprises Fe, Co, and Cu. Further, the intermediate layer comprises: an RL oxide phase comprising an oxide of the light rare earth element RL; and an RL—Co—Cu phase comprising the light rare element RL, Co, and Cu.
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公开(公告)号:US20190255618A1
公开(公告)日:2019-08-22
申请号:US16278876
申请日:2019-02-19
Applicant: TDK Corporation
Inventor: Takeshi MASUDA , Taeko TSUBOKURA , Hiroshi MIYASAKA , Yutaka HATAKEYAMA , Toshihiro KUROSHIMA
Abstract: A method of processing a rare earth magnet comprises: a step of irradiating an R-T-B-based rare earth magnet with laser light to process; and a step of performing heat treatment on the magnet after the irradiating. The heat treatment includes: a step A of bringing the temperature of the magnet to 400° C. or less, a step B of holding the magnet at a temperature T1 in a range of 400 to 700° C. after the step A, and a step C of bringing the temperature of the magnet to less than 400° C. after the step B. The temperature of the magnet is made not to exceed 700° C. between the step A and the step B. The temperature of the magnet is made not to exceed 700° C. between the step B and the step C. A step of setting the magnet at a temperature higher than 700° C. after the step C is not included.
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公开(公告)号:US20190074114A1
公开(公告)日:2019-03-07
申请号:US16181811
申请日:2018-11-06
Applicant: TDK Corporation
Inventor: Makoto IWASAKI , Tetsuya HIDAKA , Takuma HAYAKAWA , Ayato KAKOKI , Yoshinori FUJIKAWA , Syota GOTO , Haruna NAKAJIMA , Takeshi MASUDA , Chikara ISHIZAKA
Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.
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公开(公告)号:US20170221616A1
公开(公告)日:2017-08-03
申请号:US15420151
申请日:2017-01-31
Applicant: TDK Corporation
Inventor: Makoto IWASAKI , Tetsuya HIDAKA , Takuma HAYAKAWA , Ayato KAKOKI , Yoshinori FUJIKAWA , Syota GOTO , Haruna NAKAJIMA , Takeshi MASUDA , Chikara ISHIZAKA
IPC: H01F1/055 , C22C38/14 , C22C38/10 , B22F3/10 , C22C38/00 , B22F1/00 , B22F9/02 , C22C38/16 , C22C38/06
CPC classification number: H01F1/0557 , B22F1/0059 , B22F3/1017 , B22F9/026 , B22F2009/044 , B22F2202/05 , B22F2301/35 , B22F2998/10 , B22F2999/00 , C22C33/02 , C22C38/002 , C22C38/005 , C22C38/06 , C22C38/10 , C22C38/14 , C22C38/16 , C22C2202/02 , H01F1/0577 , H01F41/0293 , B22F9/023 , B22F9/04 , B22F3/02 , B22F3/10
Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.
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