公开(公告)号：US20180290441A1

公开(公告)日：2018-10-11

申请号：US15766229

申请日：2016-11-15

Applicant: Toray Industries, Inc.

Inventor： Shinya Adachi ,  Yuka Fujieda ,  Daisuke Izuhara ,  Yuta Shintaku

IPC: B32B37/10 ,  B32B27/08 ,  B32B27/28 ,  B32B37/06 ,  B32B37/08 ,  H01M8/1004 ,  H01M8/1086 ,  H01M4/88

Abstract: A method of producing an assembly including a polymer electrolyte membrane includes a step of preliminary pressure application wherein a pressure is continuously applied to a recipient sheet including a polymer electrolyte membrane and an assembling sheet including an assembling layer to be assembled to at least one surface of the recipient sheet, the pressure being applied to the recipient sheet and the assembling layer of the assembling sheet being in contact with each other, and a step of heated pressure application wherein the recipient sheet and the assembling sheet after the preliminary pressure application step are subjected to continuous pressure application with heating.

公开(公告)号：US12040497B2

公开(公告)日：2024-07-16

申请号：US18132469

申请日：2023-04-10

Applicant: TORAY INDUSTRIES, INC.

Inventor： Ryuta Sakashita ,  Yuta Shintaku ,  Daisuke Izuhara ,  Kiyoshi Minoura ,  Mei Abe

IPC: H01M4/88 ,  B29C65/48 ,  B32B37/00 ,  H01M8/10 ,  H01M8/1004 ,  H01M8/1018 ,  H01M8/1032 ,  H01M8/1039

CPC classification number: H01M4/8896 ,  B29C65/4895 ,  B32B37/0038 ,  H01M4/8814 ,  H01M4/8878 ,  H01M8/1004 ,  H01M8/1018 ,  H01M8/1032 ,  H01M8/1039 ,  H01M2008/1095

Abstract: An object of the present invention is to provide, in the manufacture of a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, a method that achieves both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity. A main object of the present invention is to provide a method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including a liquid application step of applying a liquid to a surface of the catalyst layer before bonding, and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer to which the liquid is applied by thermocompression bonding.

公开(公告)号：US11652215B2

公开(公告)日：2023-05-16

申请号：US17253909

申请日：2019-07-17

Applicant: TORAY INDUSTRIES, INC.

Inventor： Ryuta Sakashita ,  Yuta Shintaku ,  Daisuke Izuhara ,  Kiyoshi Minoura ,  Mei Abe

IPC: H01M4/88 ,  H01M8/1018 ,  H01M8/1004 ,  H01M8/10 ,  H01M8/1032 ,  H01M8/1039

CPC classification number: H01M4/8896 ,  H01M4/8814 ,  H01M4/8878 ,  H01M8/1004 ,  H01M8/1018 ,  H01M8/1032 ,  H01M8/1039 ,  H01M2008/1095

Abstract: An object of the present invention is to provide, in the manufacture of a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, a method that achieves both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity. A main object of the present invention is to provide a method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including a liquid application step of applying a liquid to a surface of the catalyst layer before bonding, and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer to which the liquid is applied by thermocompression bonding.

公开(公告)号：US12062824B2

公开(公告)日：2024-08-13

申请号：US17785183

申请日：2020-12-21

Applicant: TORAY INDUSTRIES, INC.

Inventor： Yuta Shintaku ,  Ryuta Sakashita ,  Daisuke Izuhara ,  Kiyoshi Minoura ,  Mei Kumagai

IPC: H01M8/1004 ,  H01M4/88 ,  H01M4/90

CPC classification number: H01M8/1004 ,  H01M4/886 ,  H01M4/8882 ,  H01M4/8896 ,  H01M4/9083

Abstract: A method of manufacturing a membrane-electrode assembly including an electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the catalyst layer before bonding; and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer-formed gas diffusion layer to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-electrode assembly including a polymer electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer-formed gas diffusion layer and the electrolyte membrane with high productivity.

公开(公告)号：US11929511B2

公开(公告)日：2024-03-12

申请号：US17785530

申请日：2020-12-21

Applicant: TORAY INDUSTRIES, INC.

Inventor： Yuta Shintaku ,  Ryuta Sakashita ,  Daisuke Izuhara ,  Kiyoshi Minoura ,  Mei Kumagai

IPC: H01M4/88 ,  H01M8/1004 ,  H01M8/1023

CPC classification number: H01M4/881 ,  H01M4/8882 ,  H01M4/8896 ,  H01M8/1004 ,  H01M8/1023 ,  H01M2300/0082

Abstract: A method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the electrolyte membrane before bonding; and a thermocompression bonding step of bonding, to the catalyst layer, the electrolyte membrane to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity.