公开(公告)号：US20210130917A1

公开(公告)日：2021-05-06

申请号：US17036618

申请日：2020-09-29

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Hideki MANABE

IPC: C21D8/02 ,  C22C45/00 ,  C21D8/00 ,  C21D9/52

Abstract: There are provided an alloy ribbon piece that ensures an increased dimensional accuracy and a method for manufacturing the same. An alloy ribbon piece of the present disclosure includes a crystallized portion excluding an edge portion. The crystallized portion includes a nanocrystalline alloy obtained by crystallizing an amorphous alloy, and the edge portion includes an amorphous alloy.

公开(公告)号：US20160036209A1

公开(公告)日：2016-02-04

申请号：US14812023

申请日：2015-07-29

Applicant: Toyota Jidosha Kabushiki Kaisha

Inventor： Hideki MANABE

IPC: H02G1/12

CPC classification number: H02G1/1295 ,  H02G1/1253

Abstract: A cutting method of the invention cuts a flat wire covered with a film, using a pair of first blades, and a second blade that is arranged between the pair of first blades. This cutting method includes a step of forming tapered cuts in an upper surface of the flat wire, by the pair of first blades cutting part way into the flat wire in a thickness direction, from the upper surface of the flat wire, and a step of cutting the flat wire by the second blade, between the two cuts, so as to form a chamfer on both side surfaces next to the upper surface of the flat wire.

Abstract translation: 本发明的切割方法使用一对第一叶片切割覆盖有薄膜的扁线，以及布置在所述一对第一叶片之间的第二叶片。 这种切割方法包括从扁平线的上表面沿着厚度方向从一对第一刀片切割成平直线的方式在扁平线的上表面上形成锥形切口的步骤，以及步骤 通过第二刀片在两个切口之间切割扁线，从而在平直线的上表面旁边的两个侧面上形成倒角。

公开(公告)号：US20200224286A1

公开(公告)日：2020-07-16

申请号：US16725028

申请日：2019-12-23

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Yu TAKANEZAWA ,  Tomohiro TAKAO ,  Hideki MANABE ,  Shinichi HIRAMATSU ,  Kensuke KOMORI

IPC: C21D8/02 ,  C22C45/02 ,  C21D9/46 ,  C22C1/00

Abstract: After an first heat treatment step, an ambient temperature of a stack is held so that the stack is kept in a temperature range that allows the stack to be crystallized by heating the end of the stack to a second temperature range in the second heat treatment step; and a following expression (1) is satisfied, where Q1 represents an amount of heat required to heat the stack to the first temperature range in the first heat treatment step, Q2 represents an amount of heat that is applied to the stack when heating the end of the stack to the second temperature range in the second heat treatment step, Q3 represents an amount of heat that is released during crystallization of the stack, and Q4 represents an amount of heat required to heat the entire stack to the crystallization start temperature Q1+Q2+Q3≥Q4  (1).

公开(公告)号：US20200153321A1

公开(公告)日：2020-05-14

申请号：US16653680

申请日：2019-10-15

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Hideki MANABE ,  Shinya URATA ,  Yoshitaka MAEDA

IPC: H02K15/10 ,  H02K3/42

Abstract: A motor core that ensures reduction of eddy-current loss and improvement of a space factor at the same time is provided. The motor core according to the present disclosure includes a laminated body where a plurality of metal plates are laminated; a fixing member that fixes the plurality of metal plates to each other at a fixing position in a peripheral edge side of the laminated body; and an insulation film disposed between the metal plates in a peripheral edge portion of the laminated body including the fixing position. In a center portion of the laminated body, no insulation film is disposed between the metal plates, or an insulation film thinner than the insulation film in the peripheral edge portion is disposed between the metal plates.

公开(公告)号：US20160343475A1

公开(公告)日：2016-11-24

申请号：US15155484

申请日：2016-05-16

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Yasuyuki HIRAO ,  Hideki MANABE

IPC: H01B13/06

CPC classification number: H01B13/06 ,  H01B13/0292 ,  H02K3/14 ,  H02K15/0414 ,  Y10T29/49117

Abstract: A method of manufacturing a coated conducting wire assembly includes forming a conducting wire assembly by twist-deforming a conducting wire bundle, forming a coated conducting wire assembly by covering the conducting wire assembly with an insulation coating, and annealing the coated conducting wire assembly. The conducting wire bundle is formed by bundling a plurality of conducting wires. The conducting wire assembly includes a parallel portion, a left-wound portion, and a right-wound portion. The annealing is performed by heating and holding the coated conducting wire assembly at an annealing temperature while applying tension to the covered conducting wire assembly.

Abstract translation: 制造涂覆的导线组件的方法包括通过使导线束扭曲变形来形成导线组件，通过用绝缘涂层覆盖导线组件来形成涂覆的导线组件，以及退火涂覆的导线组件。 导线束通过捆扎多根导线而形成。 导线组件包括平行部分，左卷绕部分和右卷绕部分。 退火是通过将涂覆的导线组件加热并保持在退火温度下进行的，同时向被覆盖的导线组件施加张力。

公开(公告)号：US20160180987A1

公开(公告)日：2016-06-23

申请号：US14964124

申请日：2015-12-09

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Hideki MANABE ,  Yasuyuki HIRAO

IPC: H01B13/14

CPC classification number: H01B13/143

Abstract: A manufacturing method and apparatus of insulation coated conducting wire insulation coats a conducting wire having a polygonal cross-sectional shape, by extruding molten resin from an annular discharge hole formed between a nipple and a die that encircles the nipple, while passing the conducting wire through a hole provided in the nipple. The annular discharge hole has a polygonal annular shape substantially similar to the cross-sectional shape of the conducting wire.

Abstract translation: 绝缘涂层导线绝缘的制造方法和装置通过从形成在乳头和围绕乳头的模具之间形成的环形排出孔挤出熔融树脂，同时使导线穿过而导致具有多边形横截面形状的导线 在乳头中设置一个孔。 环形排出孔具有与导线的横截面形状大致相似的多边形环状。