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公开(公告)号:US20140037489A1
公开(公告)日:2014-02-06
申请号:US13661191
申请日:2012-10-26
发明人: Kuen-Shyang Hwang
CPC分类号: B22F1/00 , B22F1/0096 , B22F3/10 , B22F3/16 , B22F2998/10 , B22F2999/00 , C22C27/06 , C22C33/0257 , C22C35/00 , C22C38/02 , C22C38/04 , C22C38/18 , C22C38/22 , C22C38/24 , C22C38/30 , C22C38/42 , C22C38/44 , C22C38/48 , B22F1/0003 , B22F1/0074 , B22F9/026 , B22F3/02 , B22F3/1021
摘要: A method of producing a workpiece is disclosed. The method includes: providing a first powder, a hardness of the first powder being less than 250 HV, and a mean particle size of the first powder being less than 20 μm; mixing the first powder and a second powder to form a mixed powder; the mixed powder includes carbon, chromium, iron, and elements selected from the group consisting of molybdenum, nickel, copper, niobium, vanadium, tungsten, silicon, cobalt, and manganese; adding a binder and water to the mixed powder; applying a spray drying process to granulate the mixed powder to form a spray-dried powder; applying a dry pressing process to the spray-dried powder to form a green part; applying a debinding process to the green part to form a debound body; and sintering the debound body into a workpiece having a hardness of higher than 250 HV.
摘要翻译: 公开了一种制造工件的方法。 该方法包括:提供第一粉末,第一粉末的硬度小于250HV,第一粉末的平均粒径小于20μm; 混合第一粉末和第二粉末以形成混合粉末; 混合粉末包括碳,铬,铁和选自钼,镍,铜,铌,钒,钨,硅,钴和锰的元素; 向混合粉末中加入粘合剂和水; 应用喷雾干燥方法对混合粉末进行造粒以形成喷雾干燥的粉末; 对喷雾干燥的粉末进行干压制以形成绿色部分; 对绿色部分应用脱脂工艺,形成一个脱粒体; 并将所述去离子体烧结成硬度高于250HV的工件。
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公开(公告)号:US10065244B2
公开(公告)日:2018-09-04
申请号:US15131367
申请日:2016-04-18
发明人: Kuen-Shyang Hwang , Ming-Wei Wu , Yang-Liang Fan
摘要: The present invention discloses a method for fabricating a porous spherical iron-based alloy powder, a powder thereof and a sintered body thereof. The method comprises steps: mixing an iron oxide powder and an alloying powder to form a mixed powder; spray-granulating the mixed powder to form a spherical spray-granulated powder; and placing the spherical spray-granulated powder in a reducing environment and heating it to a temperature of lower than 700° C. to obtain a porous spherical iron-based alloy powder having high flowability, high compressibility, superior sinterability and low cost.
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公开(公告)号:US10982305B2
公开(公告)日:2021-04-20
申请号:US16046184
申请日:2018-07-26
发明人: Kuen-Shyang Hwang , Guo-Jiun Shu , Fang-Cheng Chou
摘要: The present teaching is generally directed to soft magnetic alloys. In particular, the present teaching is directed to soft magnetic alloys including Samarium (“Sm”). In a non-limiting embodiment, an Sm-containing magnetic alloy is described including 15 wt % to 55 wt % of Cobalt (“Co”), less than 2.5 wt % of Sm, and 35 wt % to 75 wt % of Iron (“Fe”). The Sm-containing magnetic alloy may further include at least one element X, selected from a group including Vanadium (“V”), Boron (“B”), Carbon (“C”), Chromium (“Cr”), Manganese (“Mn”), Molybdenum (“Mo”), Niobium (“Nb”), Nickel (“Ni”), Titanium (“Ti”), Tungsten (“W”), and Silicon (“Si”). The Sm-containing magnetic alloy may further have a magnetic flux density of at least 2.5 Tesla.
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公开(公告)号:US09962765B2
公开(公告)日:2018-05-08
申请号:US13661191
申请日:2012-10-26
发明人: Kuen-Shyang Hwang , Chi Kin Cheong
IPC分类号: B22F1/00 , B22F3/12 , B32B15/02 , B22F3/10 , B22F3/16 , C22C38/18 , C22C38/22 , C22C38/24 , C22C38/30 , C22C38/42 , C22C38/44 , C22C38/48 , C22C33/02 , C22C27/06 , C22C35/00 , C22C38/02 , C22C38/04
CPC分类号: B22F1/00 , B22F1/0096 , B22F3/10 , B22F3/16 , B22F2998/10 , B22F2999/00 , C22C27/06 , C22C33/0257 , C22C35/00 , C22C38/02 , C22C38/04 , C22C38/18 , C22C38/22 , C22C38/24 , C22C38/30 , C22C38/42 , C22C38/44 , C22C38/48 , B22F1/0003 , B22F1/0074 , B22F9/026 , B22F3/02 , B22F3/1021
摘要: A method of producing a workpiece includes: providing a first powder, with a hardness of the first powder being less than 250 HV, and with a mean particle size of the first powder being less than 20 μm; mixing the first powder and a second powder to form a mixed powder, with the mixed powder including carbon, chromium, iron, and elements selected from the group consisting of molybdenum, nickel, copper, niobium, vanadium, tungsten, silicon, cobalt, and manganese; adding a binder and water to the mixed powder; applying a spray drying process to granulate the mixed powder to form a spray-dried powder; applying a dry pressing process to the spray-dried powder to form a green part; applying a debinding process to the green part to form a debound body; and sintering the debound body into a workpiece having a hardness of higher than 250 HV.
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