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公开(公告)号:US12065722B2
公开(公告)日:2024-08-20
申请号:US16669616
申请日:2019-10-31
发明人: Joel Porret , Yves Winkler
IPC分类号: C22C32/00 , C04B35/101 , C04B35/106 , C04B35/14 , C04B35/44 , C04B35/56 , C04B35/565 , C04B35/58 , C04B35/584
CPC分类号: C22C32/0021 , C04B35/1015 , C04B35/106 , C04B35/14 , C04B35/44 , C04B35/5611 , C04B35/565 , C04B35/58071 , C04B35/58078 , C04B35/584 , C22C32/00 , C22C32/0026 , C04B2235/786 , B22F2998/10 , B22F1/10 , B22F3/02 , B22F3/1021 , B22F2003/247 , B22F2003/242 , B22F2998/10 , B22F1/10 , B22F3/02 , B22F3/1021 , B22F2003/247 , B22F2003/244
摘要: A composite material having a grainy appearance, this composite material including a metal matrix which represents, in terms of volume fraction, between 50 and 95% of the grainy composite material, the ceramic particles having a diameter that lies in the range 0.1 to 2 mm and which represent, in terms of volume fraction, between 50 and 5% of the composite material are dispersed in the metal matrix and form the remainder of this grainy composite material. A method for manufacturing a grainy synthetic material.
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公开(公告)号:US12036450B1
公开(公告)日:2024-07-16
申请号:US18122589
申请日:2023-03-16
IPC分类号: B33Y10/00 , A63B53/04 , B22F3/10 , B22F10/14 , B22F10/68 , B22F10/80 , B29C64/165 , B29C64/35 , B29C64/386 , B29C64/393 , B33Y40/20 , B33Y50/00 , B33Y50/02 , G06F30/10 , A63B102/32 , B29L31/52 , B33Y80/00 , G06F113/10 , G06F119/18
CPC分类号: A63B53/045 , A63B53/0416 , A63B53/0433 , A63B53/0437 , B22F3/1021 , B22F10/14 , B22F10/68 , B22F10/80 , B29C64/165 , B29C64/35 , B29C64/386 , B29C64/393 , B33Y10/00 , B33Y40/20 , B33Y50/00 , B33Y50/02 , G06F30/10 , A63B53/0458 , A63B53/0466 , A63B53/047 , A63B53/0475 , A63B53/0487 , A63B2102/32 , A63B2209/00 , B29L2031/52 , B33Y80/00 , G06F2113/10 , G06F2119/18
摘要: Methods of creating golf club components with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, are described herein. In particular, a binder jet machine is used create complex structures to optimize weighting, sound, and performance of golf club heads. The method preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.
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公开(公告)号:US11998977B2
公开(公告)日:2024-06-04
申请号:US16499484
申请日:2018-03-15
IPC分类号: B22F1/10 , B22F1/05 , B22F1/102 , B22F1/16 , B22F10/10 , B22F10/14 , B22F10/28 , B22F10/73 , B29C64/165 , B33Y10/00 , B33Y40/10 , B33Y70/10 , B82Y30/00 , C08F2/22 , C08F212/08 , C08F220/14 , C08K3/11 , C09D11/037 , C09D11/322 , C09D11/38
CPC分类号: B22F1/10 , B22F1/05 , B22F1/102 , B22F1/16 , B22F10/10 , B22F10/14 , B22F10/73 , B29C64/165 , B33Y10/00 , B33Y40/10 , B33Y70/10 , C08F2/22 , C08F212/08 , C08F220/14 , C08K3/11 , C09D11/037 , C09D11/322 , C09D11/38 , B22F10/28 , B22F2304/10 , B22F2998/10 , B82Y30/00 , B22F2998/10 , B22F10/14 , B22F3/1021 , B22F2998/10 , B22F10/14 , B22F3/10
摘要: An example of a composition includes a host metal present in an amount ranging from about 95.00 weight percent to about 99.99 weight percent, based on a total weight of the composition. A flow additive is also present in an amount ranging from about 0.01 weight percent to about 5.00 weight percent, based on the total weight of the composition. The flow additive consists of an organic material that is pyrolyzable at a pyrolysis temperature that is less than a sintering temperature of the host metal. The composition is spreadable, having a Hausner Ratio less than 1.25.
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公开(公告)号:US20240139810A1
公开(公告)日:2024-05-02
申请号:US18497480
申请日:2023-10-30
发明人: Adam BYRD
IPC分类号: B22F10/14 , B22F1/00 , B22F3/10 , B22F5/10 , B33Y10/00 , B33Y80/00 , H01M8/1246 , H01M8/2404
CPC分类号: B22F10/14 , B22F1/09 , B22F3/1021 , B22F5/10 , B33Y10/00 , B33Y80/00 , H01M8/1246 , H01M8/2404 , B22F2301/20 , B22F2301/35
摘要: A method includes binder jet printing a metal alloy powder or a metal powder mixture to form a green interconnect, debinding the green interconnect, and sintering the green interconnect to form a metal alloy interconnect for an electrochemical stack.
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公开(公告)号:US11969795B2
公开(公告)日:2024-04-30
申请号:US15469213
申请日:2017-03-24
申请人: Desktop Metal, Inc.
发明人: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
IPC分类号: B33Y10/00 , B22F1/10 , B22F3/10 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F10/18 , B22F10/20 , B22F10/40 , B22F10/62 , B22F10/64 , B28B1/00 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/209 , B29C64/245 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B33Y30/00 , B33Y40/00 , B33Y40/20 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B22F10/12 , B22F10/14 , B22F10/28 , B22F10/30 , B22F10/32 , B22F10/368 , B22F12/30 , B22F12/53 , B22F12/90 , B29K105/16 , B29K505/00 , B29K507/04 , B29K509/02
CPC分类号: B22F3/1021 , B22F1/10 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F10/20 , B22F10/40 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/209 , B29C64/245 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y40/20 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B22F2003/242 , B22F2007/042 , B22F10/12 , B22F10/14 , B22F10/18 , B22F10/28 , B22F10/30 , B22F10/32 , B22F10/368 , B22F10/62 , B22F10/64 , B22F12/30 , B22F12/53 , B22F12/90 , B22F2998/10 , B22F2999/00 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , Y02P10/25 , B22F2998/10 , B22F1/10 , B22F10/10 , B22F3/1021 , B22F2999/00 , B22F10/10 , B22F10/40 , B22F2998/10 , B22F1/10 , B22F3/1021 , B22F10/10 , B22F2999/00 , B22F10/12 , B22F10/40 , B22F2999/00 , B22F10/18 , B22F10/40 , B22F2999/00 , B22F10/14 , B22F10/40
摘要: Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is formed between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering.
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公开(公告)号:US20240116107A1
公开(公告)日:2024-04-11
申请号:US18476350
申请日:2023-09-28
发明人: Taku KAWASAKI
IPC分类号: B22F7/04 , B22F3/10 , B22F3/22 , B22F3/24 , B22F7/00 , C22C38/00 , C22C38/02 , C22C38/04 , C22C38/20 , C22C38/22 , C22C38/26 , C22C38/42 , C22C38/44 , C22C38/48
CPC分类号: B22F7/04 , B22F3/1021 , B22F3/225 , B22F3/24 , B22F7/008 , C22C38/002 , C22C38/02 , C22C38/04 , C22C38/20 , C22C38/22 , C22C38/26 , C22C38/42 , C22C38/44 , C22C38/48 , B22F2003/241 , B22F2003/248 , B22F2007/045 , B22F2201/02 , B22F2301/35 , B22F2304/10 , B22F2998/10 , B22F2999/00
摘要: A sintered metal body contains a composition of ferritic stainless steel, nitrogen, and impurities. The sintered metal body has an interstitial nitrogen solid solution layer which has an average thickness of 200 μm or more and in which nitrogen atoms are in a form of a solid solution, and a Vickers hardness at a position of a depth of 200 μm from a surface is 250 or more. In addition, a relative density may be 99.0% or more.
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公开(公告)号:US20240100594A1
公开(公告)日:2024-03-28
申请号:US18462844
申请日:2023-09-07
发明人: Masahiro KIMURA , Atsushi YAMAMOTO
CPC分类号: B22F3/1021 , B22F1/10 , B22F3/004 , B22F2201/20 , B22F2301/205
摘要: There is provided a titanium alloy sintered part in which the oxygen content is reduced and the fatigue strength is enhanced, and a method for producing the titanium alloy sintered part. The method for producing a titanium alloy sintered part by a metal injection molding method includes a mixing process of producing a compound of a metal powder and a binder, an injection process of subjecting the compound to injection molding to produce a green part, a degreasing process of degreasing the green part to remove the binder, and a sintering process of sintering the green part from which the binder was removed to obtain a sintered body, and the sintering process is performed at a sintering temperature of 800 to 995° C. for a sintering time of 6 to 200 hours.
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公开(公告)号:US11919815B2
公开(公告)日:2024-03-05
申请号:US17702929
申请日:2022-03-24
申请人: UT-Battelle, LLC
IPC分类号: C04B35/573 , B28B1/00 , B22F7/02 , B22F3/10 , G21C3/324 , C04B35/52 , C04B35/56 , B22F10/14 , B22F10/00 , B22F10/60
CPC分类号: C04B35/573 , B22F3/1007 , B22F3/1021 , B22F7/02 , B22F10/00 , B22F10/14 , B22F10/60 , B28B1/001 , C04B35/52 , C04B35/5622 , G21C3/324 , B22F2301/20 , B22F2302/105 , B22F2998/10 , C04B2235/614 , C04B2235/77 , B22F2998/10 , B22F10/00 , B22F2201/40 , B22F2998/10 , B22F10/14 , B22F10/60 , B22F2201/40
摘要: A method for the manufacture of a three-dimensional object using a refractory matrix material is provided. The method includes the additive manufacture of a green body from a powder-based refractory matrix material followed by densification via chemical vapor infiltration (CVI). The refractory matrix material can be a refractory ceramic (e.g., silicon carbide, zirconium carbide, or graphite) or a refractory metal (e.g., molybdenum or tungsten). In one embodiment, the matrix material is deposited according to a binder-jet printing process to produce a green body having a complex geometry. The CVI process increases its density, provides a hermetic seal, and yields an object with mechanical integrity. The residual binder content dissociates and is removed from the green body prior to the start of the CVI process as temperatures increase in the CVI reactor. The CVI process selective deposits a fully dense coating on all internal and external surfaces of the finished object.
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公开(公告)号:US11878460B2
公开(公告)日:2024-01-23
申请号:US18061727
申请日:2022-12-05
发明人: Masaya Ishida , Eiji Okamoto , Hiroshi Wada , Toshimitsu Hirai
IPC分类号: B22F10/16 , B22F10/43 , B33Y10/00 , B22F10/60 , B29C64/112 , B29C64/165 , B29C64/40 , B33Y80/00 , B22F3/10 , B22F12/30 , B22F12/55 , B22F10/20 , B33Y50/02 , B23K26/342 , B23K26/70 , B28B1/00 , B33Y30/00 , B29K105/00
CPC分类号: B29C64/112 , B22F3/1017 , B22F3/1021 , B22F10/16 , B22F10/20 , B22F10/43 , B22F12/30 , B22F12/55 , B23K26/342 , B23K26/70 , B28B1/001 , B29C64/165 , B29C64/40 , B33Y10/00 , B33Y50/02 , B33Y80/00 , B22F10/60 , B22F2998/10 , B22F2999/00 , B29K2105/251 , B33Y30/00 , B22F2998/10 , B22F10/16 , B22F10/43 , B22F3/1021 , B22F10/60 , B22F2003/247 , B22F3/10 , B22F2999/00 , B22F10/16 , B22F10/43 , B22F10/60 , B22F2003/1046 , B22F2998/10 , B22F10/16 , B22F10/43 , B22F10/60 , B22F2003/247 , B22F3/10 , B22F2999/00 , B22F10/10 , B22F2003/1046 , B22F2998/10 , B22F10/10 , B22F2003/247 , B22F3/10
摘要: A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers to form a stacked body includes a first layer formation step of forming a first layer on a support by supplying a first composition containing first particles and a binder, a second layer formation step of forming a second layer composed of one layer or a plurality of layers on the first layer by supplying a second composition containing second particles and a binder, and a separation step of separating the second layer from the support through the first layer, wherein after the separation step, a sintering step of sintering the second layer is performed.
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公开(公告)号:US11753559B2
公开(公告)日:2023-09-12
申请号:US17322304
申请日:2021-05-17
申请人: Xjet Ltd.
发明人: Axel Benichou , Sven Rühle , Tali Aqua
IPC分类号: C09D11/00 , C09D11/38 , C09D11/36 , C09D11/322 , B22F1/107 , B22F1/145 , B22F10/14 , B22F12/53 , B22F12/55 , B22F10/43
CPC分类号: C09D11/38 , B22F1/107 , B22F1/145 , B22F10/14 , C09D11/322 , C09D11/36 , B22F10/43 , B22F12/53 , B22F12/55 , B22F2998/10 , B22F2999/00 , Y02P10/25 , B22F2999/00 , B22F1/145 , B22F2201/013 , B22F2999/00 , B22F10/14 , B22F10/43 , B22F2998/10 , B22F10/14 , B22F3/1021 , B22F3/1007
摘要: Ti ink compositions for printing, such as ink jet printing, are disclosed. The ink compositions comprise a liquid dispersion of Ti hydride powder having a mean particle size of less than 10.0 microns; a liquid carrier, and at least one surfactant. Methods of making and using the disclosed inks are also disclosed. For example, a finished Ti product can be produced by printing the disclosed ink composition, such as by ink jet printing, to form a green article, heating the green article to dehydrogenate it and form a Ti containing part. The method may further comprise sintering the Ti containing part to produce a sintered Ti product. In an embodiment, the method comprises printing one or more support materials for the ink composition, that comprises solid particles of a metal oxide, a metal carbide, a metal nitride, a polymer, or combinations thereof.
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