摘要:
The present teaching is intended to observe the delivery date of a product and decrease the number of workpieces in a merger process. A treatment sequence calculator included in manufacturing instruction equipment identifies an in-process part being worked in each process, and calculates the delivery-date allowance of the in-process part. In-process parts whose delivery-date allowances fall below a predetermined threshold are inputted to each process in ascending order of delivery-date allowances. In-process parts whose delivery-date allowances are equal to or larger than the predetermined threshold are inputted to each process in ascending order by a minimum value of remaining treatment times which the in-process parts take to reach the merger process.
摘要:
The present teaching is intended to observe the delivery date of a product and decrease the number of workpieces in a merger process. A treatment sequence calculator included in manufacturing instruction equipment identifies an in-process part being worked in each process, and calculates the delivery-date allowance of the in-process part. In-process parts whose delivery-date allowances fall below a predetermined threshold are inputted to each process in ascending order of delivery-date allowances. In-process parts whose delivery-date allowances are equal to or larger than the predetermined threshold are inputted to each process in ascending order by a minimum value of remaining treatment times which the in-process parts take to reach the merger process.
摘要:
The present invention provides product delivery deadline compliance and increased worker training efficiency. A worker assignment scheme creation section of a worker assignment device creates a worker assignment scheme and calculates a job completion time for each process step of each product in accordance with a worker assignment rule. An evaluation value calculation section calculates evaluation values concerning delivery deadline compliance and worker training in accordance with processing results produced by the worker assignment scheme creation section. A worker assignment priority change section changes the worker assignment rule in accordance with the evaluation values and target values therefor. The above process is repeated a number of times to produce plural worker assignment schemes, which are compared in accordance with the evaluation values concerning delivery deadline compliance and worker training. The result of comparison is eventually presented to a user.
摘要:
In devices for generating a path of a tool of a processing machine by way of computer simulation, an NC program is created using a generated processing path. The NC program used to be corrected by verification of actually moving the processing machine. In contrast, the disclosed processing path generation device has been constituted to be provided with a means for calculating a closest distance and direction from a relationship of a position and posture between a tool and a work at an arbitrary point upon the processing path; a means for imparting a color determined by the closest distance and the direction calculated at the point upon the processing path; a means for panoramically displaying the color imparted to the work; and a means for correcting the relationship of the a position and posture between the tool and the work on the basis of information from a display device.
摘要:
In devices for generating a path of a tool of a processing machine by way of computer simulation, an NC program is created using a generated processing path. The NC program used to be corrected by verification of actually moving the processing machine. In contrast, the disclosed processing path generation device has been constituted to be provided with a means for calculating a closest distance and direction from a relationship of a position and posture between a tool and a work at an arbitrary point upon the processing path; a means for imparting a color determined by the closest distance and the direction calculated at the point upon the processing path; a means for panoramically displaying the color imparted to the work; and a means for correcting the relationship of the a position and posture between the tool and the work on the basis of information from a display device.
摘要:
Planning items necessary for the evaluation of a manufacturing capability in a production line are categorized from process routes of operation achievement information for every ordered product, so that operation time per process unit is calculated. Thereupon the similarity of the process routes of the categorized planning items to those of an ordered product is evaluated, the planning items are allocated to the ordered product, and different product operation time is set up for every specification, so that a manufacturing capability of a production line is precisely evaluated to make a production plan.
摘要:
The present invention provides a production schedule creating apparatus that acquires daily operation record for each process and changes the production sequence so as to instruct an operation in order to meet due date. A production schedule creating method plans a production schedule of a production process. The production process includes a plurality of operation processes. The production schedule creating method estimates a future status of delivery delay using a current status of the production process, performs a production simulation using a plurality of dispatching rules on a production process where the future delivery delay is estimated by the estimation, selects the most appropriate dispatching method with respect to a threshold value of a production management index of an on-time delivery rate and total overtime hours based on a result of the performed production simulation, and provides a production instruction to the production process using the selected dispatching method.
摘要:
Conventional manufacturing line designing had a problem in that, when making the number of places for keeping partly-finished products (number of buffers) more appropriate in a factory layout, calculation took considerable time because a design proposal was selected through trial and error and a manufacturing line simulation was executed each time a design proposal was selected. A manufacturing line designing apparatus according to the present invention is characterized in being provided with: a production simulation execution unit that predicts future production capacity and the number of partly-finished products by simulating a manufacturing line; a buffer utilization rate calculation unit that calculates a buffer utilization rate that is the ratio of the number of buffers for each of the processes with respect to the maximum number of buffers and the average number of buffers during the simulation period; and a number-of-buffers reducing unit that reduces the number of buffers successively, starting from a process having a low buffer utilization rate, and repeats the calculation until the total number of buffers is minimized, to determine the number of buffers to be placed between the processes.
摘要:
A parts-combining method having high quality or yield for a product having a large number of parts. First entering an identification number group of nondefective completed products, a table of a product identification number group and a parts identification number group, a characteristic data group of parts A with respect to identification numbers of the parts A and a characteristic data group of parts B with respect to identification numbers of the parts B, and calculating a nondefective product space. Before a new product is manufactured, entering a characteristic data group of parts A with respect to identification numbers of the parts A and a characteristic data group of parts B with respect to identification numbers of the parts B, and conducting calculations on statistical distances and combinatorial computations between the parts. Finally outputting a combination table having the identification numbers of both the parts A and the parts B.
摘要:
This invention provides a parts-combining method that realizes production with high quality or a high yield for a product formed with a large number of parts, such as a magnetic storage device, multi-chip module, liquid-crystal display device, or printed-circuit board. A first step in this method is to enter an identification number group 21 of nondefective products whose manufacture has already been completed beforehand, an association table 22 of a product identification number group and a parts identification number group, a characteristic data group 23 of parts A with respect to identification numbers of the parts A and a characteristic data group 24 of parts B with respect to identification numbers of the parts B, and conduct a calculation process 11 for a nondefective product space. Next step is to, before a new product is manufactured, enter a characteristic data group 43 of parts A with respect to identification numbers of the parts A and a characteristic data group 44 of parts B with respect to identification numbers of the parts B, and conduct calculations on statistical distances and combinatorial computations between the parts as a calculation process 12. A final step is to output a combination table 13 that includes the identification numbers of the parts A and the identification numbers of the parts B.