Abstract:
Methods and systems are provided for recovering an organic solvent from a waste sludge generated during formation of a polyarylene sulfide. Methods include combining the waste sludge with a liquid extractant that extracts the organic solvent into a homogeneous liquid phase. Upon a temperature change, the homogeneous liquid phase can separate into an organic solvent-rich liquid phase and a liquid extractant-rich liquid phase. The two liquid phases can be separated and further processed if desired to further purify the recovered organic solvent. Methods can also include forming the polyarylene sulfide by a polymerization process and thereafter purifying a slurry of the polyarylene sulfide. A liquid washing product is formed as a result of the purification process, which can be subjected to a distillation process that forms an organic solvent-rich stream and the waste sludge.
Abstract:
A method for forming a polyarylene sulfide is described. The method can include a multi-step cooling and precipitation process in which the cooling rate of the solution that carries the polymer is decreased during a portion of the overall cooling. This slower cooling period can encompass at least a portion of the period during which the polymer precipitates from the solution. The precipitation process can form polyarylene sulfide particles with good particle integrity and a narrow particle size distribution, which can reduce fines and improve downstream processing and final product characteristics.
Abstract:
A method for forming a high melt viscosity polyarylene sulfide is provided. The method comprises reacting a sulfur source with a dihaloaromatic compound during a first stage to form an arylene sulfide prepolymer having halogen end groups; and thereafter, reacting the arylene sulfide prepolymer with a secondary sulfur source during a second stage to form the polyarylene sulfide.
Abstract:
A method for washing a polyarylene sulfide with a washing solution that contains a carefully controlled solvent content is provided. More particularly, the washing solution typically contains water (e.g., deionized water) in an amount of from about 30 wt. % to about 70 wt. % and an aprotic organic solvent in an amount of from about 30 wt. % to about 70 wt. %. Within such carefully controlled ranges, the present inventors have discovered that the polyarylene sulfide can retain a relatively high oligomer content, which in turn, helps minimize the melt viscosity.
Abstract:
A 5G system comprising at least one antenna element configured to transmit and receive 5G radio frequency signals and at least one electronic component is provided. The antenna element, the electronic component, or both, comprise a polymer composition that includes a liquid crystalline polymer that contains repeating units derived from naphthenic hydroxycarboxylic and/or dicarboxylic acids in an amount of about 10 mol. % or more. Further, the polymer composition exhibits a dielectric constant of about 5 or less and dissipation factor of about 0.05 or less at a frequency of 10 GHz.
Abstract:
Methods and systems are provided for recovering an organic solvent from a waste sludge generated during formation of a polyarylene sulfide. Methods include combining the waste sludge with a liquid extractant that extracts the organic solvent into a homogeneous liquid phase. Upon a temperature change, the homogeneous liquid phase can separate into an organic solvent-rich liquid phase and a liquid extractant-rich liquid phase. The two liquid phases can be separated and further processed if desired to further purify the recovered organic solvent. Methods can also include forming the polyarylene sulfide by a polymerization process and thereafter purifying a slurry of the polyarylene sulfide. A liquid washing product is formed as a result of the purification process, which can be subjected to a distillation process that forms an organic solvent-rich stream and the waste sludge.
Abstract:
A method for forming a polyarylene sulfide is described. The method can include a multi-step cooling and precipitation process in which the cooling rate of the solution that carries the polymer is decreased during a portion of the overall cooling. This slower cooling period can encompass at least a portion of the period during which the polymer precipitates from the solution. The precipitation process can form polyarylene sulfide particles with good particle integrity and a narrow particle size distribution, which can reduce fines and improve downstream processing and final product characteristics.
Abstract:
A method for forming a polyarylene sulfide is described. The method can include a multi-step cooling and precipitation process in which the cooling rate of the solution that carries the polymer is decreased during a portion of the overall cooling. This slower cooling period can encompass at least a portion of the period during which the polymer precipitates from the solution. The precipitation process can form polyarylene sulfide particles with good particle integrity and a narrow particle size distribution, which can reduce fines and improve downstream processing and final product characteristics.
Abstract:
A method for forming a polyarylene sulfide with a relatively low content of volatile malodorous compounds is provided. More particularly, such low compound levels may be achieved by selectively controlling the manner in which the polyarylene sulfide is washed after it is formed.
Abstract:
A method for forming a polyarylene sulfide is described. The method can include a multi-step cooling and precipitation process in which the cooling rate of the solution that carries the polymer is decreased during a portion of the overall cooling. This slower cooling period can encompass at least a portion of the period during which the polymer precipitates from the solution. The precipitation process can form polyarylene sulfide particles with good particle integrity and a narrow particle size distribution, which can reduce fines and improve downstream processing and final product characteristics.