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公开(公告)号：US07531937B2
公开(公告)日：2009-05-12
申请号：US11336978
申请日：2006-01-23
申请人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
发明人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
IPC分类号： H02K1/18
CPC分类号： H02K1/182 , H02K1/148 , H02K15/095 , H02K21/24 , H02K29/03 , Y10T29/49009 , Y10T29/49012 , Y10T29/49071
摘要： In an axial air-gap electronic motor in which a teeth surface of a stator and a magnet surface of a rotor are arranged opposedly along the axis line direction of an output shaft of the rotor with a predetermined gap being provided therebetween, the stator has a plurality of core members connected in a ring form with the axis line being a center, and each of the core members is provided with a connecting device for connecting the teeth surfaces to each other in an opposed state. In order to shorten the wire winding time and reduce the assembling manpower for the core members, a stator is formed by connecting a plurality of core members in a ring form with the axis line being a center, and locking ribs are provided as connecting devices for connecting the core members to each other in a rod form along the axis line direction.
摘要翻译： 在轴向气隙电动马达中，定子的齿面和转子的磁铁表面沿着转子的输出轴的轴线方向相对地设置有规定的间隙，定子具有 多个芯构件以环形连接，轴线为中心，并且每个芯构件设置有用于以相反的状态将齿表面彼此连接的连接装置。 为了缩短绕线时间并减少芯体的组装人力，通过以环形的方式连接多个芯构件，以轴线为中心形成定子，并且设置锁定肋作为连接装置 沿轴线方向以棒状连接芯部构件。
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公开(公告)号：US20090173817A1
公开(公告)日：2009-07-09
申请号：US12382263
申请日：2009-03-12
申请人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
发明人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
IPC分类号： H02K15/085
CPC分类号： H02K1/182 , H02K1/148 , H02K15/095 , H02K21/24 , H02K29/03 , Y10T29/49009 , Y10T29/49012 , Y10T29/49071
摘要： An axial air-gap electronic motor has a teeth surface of a stator and a magnet surface of a rotor arranged opposedly along an axis line direction of an output shaft of the rotor with a predetermined gap being provided therebetween. The stator has a plurality of core members connected in a ring form. In manufacturing the electronic motor, after the teeth surfaces of the core members are arranged so as to face to each other and a dummy member is arranged between predetermined core members, a coil is wound from one end side toward the other end side of the core members continuously without being cut, and a coil of a length corresponding to a transition wire set between the core members is wound on the dummy member.
摘要翻译： 轴向气隙电动马达具有定子的齿面和与转子的输出轴的轴线方向相反地设置的转子的磁铁面，并且间隔开规定的间隙。 定子具有以环形连接的多个芯构件。 在制造电子电动机时，在将芯构件的齿面布置成彼此面对并且在预定的芯构件之间设置有虚拟构件的情况下，线圈从芯的一端侧朝向另一端侧卷绕 构件连续地不被切割，并且与芯构件之间的过渡线对应的长度的线圈缠绕在虚拟构件上。
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公开(公告)号：US08196283B2
公开(公告)日：2012-06-12
申请号：US12382263
申请日：2009-03-12
申请人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
发明人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
IPC分类号： H02K15/00
CPC分类号： H02K1/182 , H02K1/148 , H02K15/095 , H02K21/24 , H02K29/03 , Y10T29/49009 , Y10T29/49012 , Y10T29/49071
摘要： In a method for manufacturing an axial air-gap electronic motor, a plurality of core member and a plurality of dummy members are prepared, wherein each of the dummy members has a shape same as that of the core members. Then, the plurality of core members is arranged such that teeth surfaces of the core members face each other, and the dummy member is arranged between predetermined core members. Thereafter, a coil is wound from one end side toward the other end side of the core members through the dummy member continuously without cutting. A part of the coil corresponding to a transition wire set between the core members is wound on the dummy member.
摘要翻译： 在制造轴向气隙电子马达的方法中，准备多个芯构件和多个虚拟构件，其中每个虚拟构件具有与芯构件相同的形状。 然后，多个芯部件被布置成使得芯部件的齿面彼此面对，并且该虚设部件布置在预定的芯部件之间。 此后，线圈从芯部件的一端侧向另一端侧经由虚拟部件连续地卷绕而不进行切断。 对应于在芯构件之间设置的过渡线的线圈的一部分被卷绕在虚拟构件上。
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公开(公告)号：US20060163964A1
公开(公告)日：2006-07-27
申请号：US11336978
申请日：2006-01-23
申请人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
发明人： Tomonori Kojima , Toshiaki Tanno , Yoshikazu Tanaka , Yoichi Tanabe , Hirokazu Matsuzaki , Masaki Yamada , Masanori Murakami
CPC分类号： H02K1/182 , H02K1/148 , H02K15/095 , H02K21/24 , H02K29/03 , Y10T29/49009 , Y10T29/49012 , Y10T29/49071
摘要： In an axial air-gap electronic motor in which a teeth surface of a stator and a magnet surface of a rotor are arranged opposedly along the axis line direction of an output shaft of the rotor with a predetermined gap being provided therebetween, the stator has a plurality of core members connected in a ring form with the axis line being a center, and each of the core members is provided with a connecting means for connecting the teeth surfaces to each other in an opposed state. The present invention provides an assembling technique for an axial air-gap electronic motor capable of shortening the wire winding time and reducing the assembling manpower for the core members. A stator 2 is formed by connecting a plurality of core members 21a to 21i in a ring form with the axis line being a center, and locking ribs 54 and 55 are provided as connecting means for connecting the core members 21a to 21i to each other in a rod form along the axis line direction.
摘要翻译： 在轴向气隙电动马达中，定子的齿面和转子的磁铁表面沿着转子的输出轴的轴线方向相对地设置有规定的间隙，定子具有 多个芯构件以环形连接，轴线为中心，并且每个芯构件设置有用于以相反的状态将齿表面彼此连接的连接装置。 本发明提供一种用于轴向气隙电子马达的组装技术，其能够缩短绕线时间并减少芯构件的组装人力。 定子2通过以环形形式连接多个芯构件21a至21i而以轴线为中心形成，并且锁定肋54和55被设置为用于连接芯构件21a至21i的连接装置 彼此沿着轴线方向以棒状形式。
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公开(公告)号：US07554226B2
公开(公告)日：2009-06-30
申请号：US11445209
申请日：2006-06-02
申请人： Tomonori Kojima , Atsushi Itagaki , Masanori Murakami , Yoichi Tanabe , Toshiaki Tanno , Hirokazu Matsuzaki , Masaki Yamada
发明人： Tomonori Kojima , Atsushi Itagaki , Masanori Murakami , Yoichi Tanabe , Toshiaki Tanno , Hirokazu Matsuzaki , Masaki Yamada
CPC分类号： H02K3/524 , F16C25/086 , H02K5/08 , H02K5/173 , H02K5/1735 , H02K7/08 , H02K11/33 , H02K29/08 , H02K2203/12 , H02K2211/03
摘要： A magnetic pre-pressurizing section for pre-pressurizing the inner ring of the bearing in the axial direction by a difference of magnetic forces of permanent magnets of the two rotors is arranged. The magnetic pre-pressurizing section is constructed by a difference of a magnetizing amount for forming permanent magnets 8b, 9b arranged in the respective rotors. The magnetic pre-pressurizing section is also constructed by a difference of distances of an air gap L1 of a stator 2 and a permanent magnet 8b1, and an air gap L2 of the stator 2 and a permanent magnet 9b1. The magnetic pre-pressurizing section is also constructed by a difference of thicknesses of the rotating axis direction of a permanent magnet 8b1 and a permanent magnet 9b2 arranged in the respective rotors.
摘要翻译： 布置有用于通过两个转子的永磁体的磁力差沿轴向预加压轴承的内圈的磁预加压部。 磁性预加压部分是通过设置在各个转子中的形成永磁体8b，9b的磁化量的差异构成的。 磁预加压部也由定子2的空气间隙L1与永磁体8b1的间隔与定子2的空气间隙L2和永久磁铁9b1的距离差构成。 磁性预加压部分也由永磁体8b1的旋转轴线方向和配置在各转子中的永磁体9b2的厚度差构成。
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公开(公告)号：US20060279150A1
公开(公告)日：2006-12-14
申请号：US11445209
申请日：2006-06-02
申请人： Tomonori Kojima , Atsushi Itagaki , Masanori Murakami , Yoichi Tanabe , Toshiaki Tanno , Hirokazu Matsuzaki , Masaki Yamada
发明人： Tomonori Kojima , Atsushi Itagaki , Masanori Murakami , Yoichi Tanabe , Toshiaki Tanno , Hirokazu Matsuzaki , Masaki Yamada
CPC分类号： H02K3/524 , F16C25/086 , H02K5/08 , H02K5/173 , H02K5/1735 , H02K7/08 , H02K11/33 , H02K29/08 , H02K2203/12 , H02K2211/03
摘要： A magnetic pre-pressurizing section for pre-pressurizing the inner ring of the bearing in the axial direction by a difference of magnetic forces of permanent magnets of the two rotors is arranged. The magnetic pre-pressurizing section is constructed by a difference of a magnetizing amount for forming permanent magnets 8b, 9b arranged in the respective rotors. The magnetic pre-pressurizing section is also constructed by a difference of distances of an air gap L1 of a stator 2 and a permanent magnet 8b1, and an air gap L2 of the stator 2 and a permanent magnet 9b1. The magnetic pre-pressurizing section is also constructed by a difference of thicknesses of the rotating axis direction of a permanent magnet 8b1 and a permanent magnet 9b2 arranged in the respective rotors.
摘要翻译： 布置有用于通过两个转子的永磁体的磁力差沿轴向预加压轴承的内圈的磁预加压部。 磁性预加压部分是通过设置在各个转子中的用于形成永久磁铁8b，9b的磁化量的差而构成的。 磁预加压部也由定子2的气隙L 1与永久磁铁8b1的距离差和定子2的气隙L 2与永磁体9b 1构成。 磁性预加压部也由永久磁铁8b 1的旋转轴方向和配置在各转子中的永久磁铁9 b 2的厚度差构成。
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公开(公告)号：US20080191562A1
公开(公告)日：2008-08-14
申请号：US11985228
申请日：2007-11-14
IPC分类号： H02K16/02
CPC分类号： H02K21/24
摘要： An axial air gap type electric motor realizes a torque up without an increase of the size of the electric motor. In the axial air gap type electric motor including a stator and two rotors each of which is molded almost with a discoid shape and which are arranged as facing one another on a common rotation axle with a fixed gap therebetween, the stator has a stator core including 3n (n indicates an integer of 2 or higher) pole members, and the pole members with three-phase configuration are connected in parallel. The rotors are formed with multiple magnets molded like a ring at an equal interval at positions facing the annular stator core when facing the stator, and the ratio of the number of the pole members and the number of the magnets becomes 3n:4n (wherein n indicates an integer of 2 or higher).
摘要翻译： 轴向气隙式电动机实现扭矩上升而不增加电动机的尺寸。 在包括定子和两个转子的轴向气隙型电动机中，每个转子几乎以盘状形成并且彼此面对地布置在具有固定间隙的公共旋转轴上，定子具有定子芯，包括： 3n（n表示2以上的整数）极构件，并且具有三相构造的极构件并联连接。 转子在面对定子时形成为具有多个以相等的间隔成形为相对于环形定子芯的位置处的磁体，并且磁极部件的数量和磁体数量的比率变为3n：4n（其中n 表示2以上的整数）。
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公开(公告)号：US07569958B2
公开(公告)日：2009-08-04
申请号：US11979756
申请日：2007-11-08
IPC分类号： H02K11/00
CPC分类号： H02K3/524
摘要： In an axial air-gap electronic motor having a stator that is formed by annularly connecting a plurality of core members around an axis of a rotor output axis, an insulator that insulates a winding portion of a stator core of each core member is formed in the winding portion in the shape of a bobbin having a pair of flanges, a winding draw-out portion is formed between abutted end portions of the flange, and a crossover wire of a winding is pulled out from the winding draw-out portion to outside the core member, whereby it is possible to positively perform routing treatment from the winding portion of the winding to the crossover wire and it is ensured that the crossover wire can be positively fixed without bringing a crossover wire of a different phase into contact.
摘要翻译： 在具有通过围绕转子输出轴的轴线环状地连接多个铁芯构件而形成的定子的轴向气隙电动马达中，在每个铁芯构件的定子铁芯的绕组部分上形成绝缘体 绕线部分为具有一对凸缘的绕线管形式，在凸缘的相邻端部之间形成绕线引出部分，并且绕组的交叉线从绕线引出部分被拉出到外侧 从而可以从绕组的绕组部分到交叉线正确地执行布线处理，并且确保跨接线可以被正确地固定，而不会使不同相的交叉线接触。
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公开(公告)号：US20080106161A1
公开(公告)日：2008-05-08
申请号：US11979756
申请日：2007-11-08
CPC分类号： H02K3/524
摘要： In an axial air-gap electronic motor having a stator that is formed by annularly connecting a plurality of core members around an axis of a rotor output axis, an insulator that insulates a winding portion of a stator core of each core member is formed in the winding portion in the shape of a bobbin having a pair of flanges, a winding draw-out portion is formed between abutted end portions of the flange, and a crossover wire of a winding is pulled out from the winding draw-out portion to outside the core member, whereby it is possible to positively perform routing treatment from the winding portion of the winding to the crossover wire and it is ensured that the crossover wire can be positively fixed without bringing a crossover wire of a different phase into contact.
摘要翻译： 在具有通过围绕转子输出轴的轴线环状地连接多个铁芯构件而形成的定子的轴向气隙电动马达中，在每个铁芯构件的定子铁芯的绕组部分上形成绝缘体 绕线部分为具有一对凸缘的绕线管形式，在凸缘的相邻端部之间形成绕线引出部分，并且绕组的交叉线从绕线引出部分被拉出到外侧 从而可以从绕组的绕组部分到交叉线正确地执行布线处理，并且确保跨接线可以被正确地固定，而不会使不同相的交叉线接触。
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公开(公告)号：US20090001835A1
公开(公告)日：2009-01-01
申请号：US11985230
申请日：2007-11-14
IPC分类号： H02K21/24
摘要： An axial air gap type electric motor is constructed such that even if a relatively large force is added in the vertical direction to the rotor output, the bearings are protected against damage. The axial air gap type electric motor includes a stator and two rotors each of which is configured almost with a discoid shape and which are arranged as facing one another on a common rotation axle with a fixed gap being present therebetween. The stator has a stator core comprising multiple pole members connected annularly. One of the bearings for fixing the rotor output axle is installed inside the stator configured annularly and another bearing is installed on the rotor output axle between the outside of said rotor and the load connected.
摘要翻译： 轴向气隙式电动机被构造成即使在垂直方向上相对于转子输出增加相对较大的力，也可以防止轴承的损坏。 轴向气隙型电动机包括定子和两个转子，每个转子被构造成几乎具有圆盘形，并且彼此面对地布置在共同的旋转轴上，其间存在固定的间隙。 定子具有定子铁芯，该定子铁芯包括环状连接的多个极构件。 用于固定转子输出轴的轴承之一安装在环形的定子内部，另一个轴承安装在转子输出轴之间，转子外部和负载相连接。
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