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公开(公告)号:US09789587B1
公开(公告)日:2017-10-17
申请号:US14108324
申请日:2013-12-16
Applicant: US Synthetic Corporation
Inventor: Daniel Call Mortensen , Trevor Allen Olsen , Heather Marie Schaefer , Daniel Preston Wilding
Abstract: A polycrystalline diamond element leaching assembly includes a polycrystalline diamond element, a protective leaching cup surrounding at least a portion of the polycrystalline diamond element, and a protective layer positioned between the polycrystalline diamond element and the protective leaching cup. A method of processing a polycrystalline diamond element includes covering a selected portion of a polycrystalline diamond element with a curable resin layer, curing the curable resin layer to form a protective layer, and exposing at least a portion of the polycrystalline diamond element to a leaching agent. Another method of processing a polycrystalline diamond element includes depositing a curable resin within a protective leaching cup and positioning a polycrystalline diamond element within the protective leaching cup such that the curable resin is displaced so as to surround at least a portion of the polycrystalline diamond element.
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公开(公告)号:USD924949S1
公开(公告)日:2021-07-13
申请号:US29676553
申请日:2019-01-11
Applicant: US SYNTHETIC CORPORATION
Designer: Daniel Call Mortensen
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3.
公开(公告)号:US10399206B1
公开(公告)日:2019-09-03
申请号:US15402525
申请日:2017-01-10
Applicant: US SYNTHETIC CORPORATION
Inventor: Daniel Call Mortensen , Lindsay Sue Patton , Trevor Allen Olsen , Casey Wade Swan , Shawn Casey Scott , Matthew Kimball Baker , Anne-Grethe Slotnaes , Kenneth E. Bertagnolli , Jiang Qian , Jason Lott , Joshua Adam Hawks
IPC: E21B10/62 , E21B10/633 , E21B10/567 , E21B10/55 , B24D3/00 , B24D3/10
Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.
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公开(公告)号:US12000212B2
公开(公告)日:2024-06-04
申请号:US17868852
申请日:2022-07-20
Applicant: US Synthetic Corporation
Inventor: Brandon Paul Linford , Cody William Knuteson , Jason Dean Blackburn , Daniel Call Mortensen , Steven Swan
CPC classification number: E21B10/55 , B01J3/06 , B01J3/062 , B24D18/0009 , B24D99/005 , B01J2203/062 , B01J2203/0655 , B23B27/20 , E21B10/567
Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
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公开(公告)号:USD947910S1
公开(公告)日:2022-04-05
申请号:US29786961
申请日:2021-06-03
Applicant: US SYNTHETIC CORPORATION
Designer: Daniel Call Mortensen
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公开(公告)号:USD1026982S1
公开(公告)日:2024-05-14
申请号:US29830851
申请日:2022-03-15
Applicant: US Synthetic Corporation
Designer: Daniel Call Mortensen
Abstract: FIG. 1 is a front, right perspective view of a cutting tool, according to a new design;
FIG. 2 is a top plan view thereof;
FIG. 3 is a front elevational view thereof;
FIG. 4 is a back elevational view thereof;
FIG. 5 is a right elevational view thereof;
FIG. 6 is a left elevational view thereof; and,
FIG. 7 is front elevational view in cross-section of the cutting tool shown in FIG. 1 taken along line 7-7 in FIG. 2.
The broken lines on the cutting tool in FIGS. 1 through 7 depict portions of the cutting tool that form no part of the claimed design.
The appearance of any portion of the cutting tool between the break lines shown in FIGS. 1 and 3 through 7 forms no part of the claimed design.
The underside of the cutting tool (i.e., the side of the cutting tools opposite the side shown in FIG. 2) does not form part of the claim design.-
7.
公开(公告)号:US11865672B1
公开(公告)日:2024-01-09
申请号:US16518049
申请日:2019-07-22
Applicant: US SYNTHETIC CORPORATION
Inventor: Daniel Call Mortensen , Lindsay Sue Patton , Trevor Allen Olsen , Casey Wade Swan , Shawn Casey Scott , Matthew Kimball Baker , Anne-Grethe Slotnaes , Kenneth E. Bertagnolli , Jiang Qian , Jason Lott , Joshua Adam Hawks
IPC: C22C1/04 , B24D3/00 , E21B10/62 , B24D3/10 , E21B10/567 , E21B10/55 , E21B10/633 , C22C1/05 , C22C1/051
CPC classification number: B24D3/007 , B24D3/10 , C22C1/04 , C22C1/05 , C22C1/051 , E21B10/55 , E21B10/5673 , E21B10/62 , E21B10/633 , C22C1/04 , C22C1/05 , C22C1/051
Abstract: PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.
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公开(公告)号:US20230017882A1
公开(公告)日:2023-01-19
申请号:US17868852
申请日:2022-07-20
Applicant: US Synthetic Corporation
Inventor: Brandon Paul Linford , Cody William Knuteson , Jason Dean Blackburn , Daniel Call Mortensen , Steven Swan
Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
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公开(公告)号:US11421485B1
公开(公告)日:2022-08-23
申请号:US16708411
申请日:2019-12-09
Applicant: US Synthetic Corporation
Inventor: Brandon Paul Linford , Cody William Knuteson , Jason Dean Blackburn , Daniel Call Mortensen , Steven Swan
Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 μm to about 30 μm. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 μm to about 65 μm. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
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公开(公告)号:USD835163S1
公开(公告)日:2018-12-04
申请号:US29559713
申请日:2016-03-30
Applicant: US SYNTHETIC CORPORATION
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