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公开(公告)号：US20220235427A1
公开(公告)日：2022-07-28
申请号：US17476501
申请日：2021-09-16
Inventor： Rong ZHU , Shaoyan HU , Kai DONG , Rongfang SU , Weifeng LI
Abstract: A long-life service method for powder-bottom-injecting converter based on collaborative hot replacement of furnace bottom and bottom purging brick belongs to the field of steelmaking technologies using powder-bottom-injecting converters. According to equipment characteristics, process characteristics, and erosion characteristics of the powder-bottom-injecting converter, the design, arrangement, installation, use, maintenance, and replacement of the bottom purging/powder injection bricks are systematically optimized and improved, a technology of automatically detecting the erosion height of bottom purging bricks is adopted, and hot replacement of bottom purging/powder injection bricks and hot replacement of the converter furnace bottom are used collaboratively, which not only can prolong the service life of a single bottom purging/powder injection brick, but also can greatly prolong the overall life of the powder-bottom-injecting converter from 1000-3000 heats in the prior art to 6000-10000 heats. Hence, the life of the powder-bottom-injecting converter is as long as that of a conventional converter.
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公开(公告)号：US20190048430A1
公开(公告)日：2019-02-14
申请号：US16052629
申请日：2018-08-02
Applicant: University of Science and Technology Beijing
Inventor： Rong ZHU , Guangsheng WEI , Kai DONG , Jingxin ZHAO , Xuetao WU , Tianping TANG , Xueliang WANG , Wenhe WU , Shaoyan HU , Yun WANG
CPC classification number: C21C7/0645 , C21C5/5264 , C21C7/0025 , C21C7/072 , C21C2005/5258 , Y02P10/143 , Y02P10/216
Abstract: A clean and rapid smelting method in an electric arc furnace with full scrap steel, is suitable for smelting process of 30˜300 t electric arc furnace with full scrap steel. In the smelting process of the electric arc furnace with full scrap steel, different kinds of medium is injected by an injection lance which is installed inside refractory material of sidewall at the bottom of the electric arc furnace in different stages of smelting; carburization is utilized in molten pool to accelerate melting down and improve carbon content of the molten pool at the stage of recarburizing and fluxing; reaction in the molten pool is intensified at the stage of high efficiency dephosphorization and deep denitrogenation, to enhance efficient dephosphorization and deep denitrification of the reaction in the molten pool, thereby accelerating the smelting speed of the electric arc furnace with full scrap steel, improving effect of dephosphorization and denitrification.
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公开(公告)号：US20220325368A1
公开(公告)日：2022-10-13
申请号：US17440648
申请日：2020-08-11
Applicant: University of Science and Technology Beijing
Inventor： Rong ZHU , Weifeng LI , Guangsheng WEI , Chao FENG , Kai DONG , Runzao LIU , Yun ZHOU , Qiang RUAN , Guoli WEI , Deyong WANG , Qingde ZHU , Zhiguo HAN
Abstract: There is provided a method of dynamic control for a bottom blowing O2—CO2—CaO converter steelmaking process. In the process, O2 is adopted as a top blowing gas, a mixed gas O2+CO2 is adopted as a bottom blowing carrier gas to inject lime powders into the converter from a bottom blowing tuyere. The ingredients of the molten steel in the converter steelmaking process are predicted based on the conservation of matter, in combination with the ingredient data of charged molten iron, the ingredient data of the converter gas in the converter blowing process, and working conditions of the bottom blowing device. The top blowing oxygen amount, the bottom blowing gas ratio and the flow rate of lime powder are dynamically adjusted stage by stage according to requirements for target ingredients at the end point of blowing.
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公开(公告)号：US20210355554A1
公开(公告)日：2021-11-18
申请号：US17124506
申请日：2020-12-17
Applicant: University of Science and Technology Beijing
Inventor： Rong ZHU , Bohan TIAN , Kai DONG , Guangsheng WEI , Rongfang SU
Abstract: A production apparatus and method for electric arc furnace steelmaking with a fully continuous ultra-short process are provided. A continuous adding, melting, smelting and continuous casting of a metal material are integrated, and a metallurgy process is completed in a flowing of a molten steel, to realize a continuous production of ingot blanks. The production apparatus includes four operation sites of an electric arc furnace for melting and primary refining, a sealed tapping chute for molten steel flowing, a refinement storage bed for molten-steel desulfurization and alloying and a conticaster for continuous casting A material flow, an energy flow and a time stream in the four operation sites are in a dynamic equilibrium. The production apparatus and method realize a molten-steel casting is started within 120 minutes after the metal material is started to be continuously added, and an uninterrupted continuous production is maintained for above 80 hours.
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5.发明公开公开(公告)号：US20240247328A1
公开(公告)日：2024-07-25
申请号：US18458173
申请日：2023-08-30
Applicant: University of Science and Technology Beijing , Beijing Kemi Rongcheng Energy Technology Co., Ltd.
Inventor： Kai DONG , Xin REN , Rong ZHU , Guangsheng WEI , Chao FENG , Rongfang SU , Shaoyan HU , Yun ZHOU , Chunyang WANG , Zhitao XUE , Linghui MENG
CPC classification number: C21C5/30 , C21C5/4606 , C21C5/466 , C21C7/0645 , C21C2005/4666
Abstract: A converter bottom blowing system comprises a first gas source connected in parallel with a lime powder silo, a lime powder blowing tank and a first injector, where a first cut-off valve is arranged between the lime powder blowing tank and the first injector; a second gas source connected in parallel with the biochar powder silo, the biochar powder blowing tank and the second injector, where a second cut-off valve is arranged between the biochar powder blowing tank and the second injector; a converter, where a plurality of bottom blowing lances are arrayed at a bottom of a converter, the bottom blowing lances are connected with the first injector and the second injector through a three-way valve, a third cut-off valve is arranged between the first injector and the three-way valve, and a fourth cut-off valve is arranged between the second injector and the three-way valve.
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Patent Agency Ranking
6.发明公开公开(公告)号：US20240191317A1
公开(公告)日：2024-06-13
申请号：US18463301
申请日：2023-09-08
Inventor： Guangsheng WEI , Rong ZHU , Xinping MAO , Shuize WANG , Chengjin HAN , Kai DONG , Chao FENG , Xin LI
Abstract: A method for efficiently removing Cu in electric furnace steelmaking with regenerated steel raw materials comprises removing Cu in the electric furnace steelmaking and removing Cu deeply in RH/VOD steelmaking. The removing Cu in electric furnace steelmaking comprises removing Cu by spraying CaO—CaCl2—O2 in stages in the electric furnace steelmaking; the removing Cu deeply in the R/VOD steelmaking comprises removing Cu deeply by dynamically blowing CaCl2—O2 based on vacuum degree. Cu removing and Cu removing deeply are performed in the electric furnace steelmaking and the RH/VOD refining process based on the Cu removal principle of selective chlorination by high-oxygen-potential microcells manufactured in electric furnace steelmaking molten pool and on the RH/VOD refined steel liquid level and the high-vacuum smelting environment in the RH/VOD refining process fully utilized; the cost is low, the copper removing efficiency is high, and large-scale industrial production are facilitated.
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公开(公告)号：US20240158876A1
公开(公告)日：2024-05-16
申请号：US18459388
申请日：2023-08-31
Applicant: University of Science and Technology Beijing
Inventor： Guangsheng WEI , Hongjing ZHANG , Rong ZHU , Afan XU , Yu CHEN , Ruimin ZHAO , Kai DONG , Bohan TIAN , Botao XUE , Chao FENG
IPC: C21C5/52
CPC classification number: C21C5/52 , C21C2005/5288
Abstract: A method for evaluating energy efficiency of electric arc furnace steelmaking comprises: obtaining original smelting information of the electric arc furnace; processing the original smelting information, and calculating an electrical energy efficiency evaluation index and a chemical energy efficiency evaluation index for process operation; wherein the electrical energy efficiency evaluation index comprises circuit efficiency, transformer tap capacity utilization rate and electrical energy thermal efficiency, and the chemical energy efficiency evaluation index comprises oxygen utilization rate, carbon powder utilization rate and chemical energy thermal efficiency; and evaluating an energy utilization condition of the electric arc furnace comprehensively based on the electrical energy efficiency evaluation index and the chemical energy efficiency evaluation index. According to the method, a basis can be provided for subsequent smelting process adjustment, and the energy utilization efficiency of the electric arc furnace is improved.
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公开(公告)号：US20220340986A1
公开(公告)日：2022-10-27
申请号：US17049449
申请日：2020-01-21
Applicant: University of Science and Technology Beijing
Inventor： Rong ZHU , Chao FENG , Guangsheng WEI , Baochen HAN , Kai DONG , Xueliang WANG , Wenhe WU , Shaoyan HU , Weifeng LI , Juanjuan JIANG , Jianfeng DONG
Abstract: The present disclosure provides a converter CO2—O2 mixed injection smelting method and a fire point area temperature dynamic control method. The method realizes online monitoring through an infrared temperature sensor installed inside an oxygen lance, dynamically adjusts the mixing ratio of CO2 and O2 and the height of the oxygen lance position according to the fire point area temperature changes and process requirements in different smelting stages, so that the secondary smelting system interlockingly and dynamically controls the fire point area temperature and the molten pool heating rate.
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9.发明申请公开(公告)号：US20200340070A1
公开(公告)日：2020-10-29
申请号：US16926483
申请日：2020-07-10
Applicant: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJING
Inventor： Rong ZHU , Shaoyan HU , Kai DONG , Guangsheng WEI , Haoran MA , Weifeng LI , Yun ZHOU , Zhihui LI , Wenhe WU , Baochen HAN , Chao FENG , Rongfang SU
Abstract: An efficient long-service-life blowing method include the steps of introducing vanadium extraction converter flue gas and decarburization converter flue gas into an oxygen combustor; obtaining first-purity CO2—N2 mixed gas through the vanadium extraction converter flue gas; obtaining second-purity CO2—N2 mixed gas through the decarburization converter flue gas; obtaining O2—CO2—N2 mixed gas through the decarburization converter flue gas; obtaining first-purity CO2 gas through the second-purity CO2—N2 mixed gas; and using the first-purity CO2—N2 mixed gas for bottom blowing of the vanadium extraction converter, using the second-purity CO2—N2 mixed gas as a carrier gas for blowing iron ore powder into the vanadium extraction converter, and using the O2—CO2—N2 mixed gas and the first-purity CO2 gas as a carrier gas for bottom blowing of the decarburization converter and bottom injecting of lime powder into the decarburization converter.
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10.发明申请公开(公告)号：US20180363077A1
公开(公告)日：2018-12-20
申请号：US15959230
申请日：2018-04-22
Applicant: University of Science and Technology Beijing , Tangshan first Tang Baosheng functional materials Co., Ltd.
Inventor： Rong ZHU , Guangsheng WEI , Tianping TANG , Kai DONG , Liangxin ZHAO , Xuetao WU , Fengwu CHEN
CPC classification number: C21C7/064 , C21C5/30 , C21C5/5217 , C21C5/5252 , C21C5/562 , C21C7/068 , C21C2005/5276 , C21C2007/0093
Abstract: A production method for smelting clean steel from full-scrap steel using duplex electric arc furnaces, which belongs to the field of electric arc furnace steelmaking. This method makes electric arc furnaces located in two positions be connected in series, wherein the electric arc furnace in a first position is dephosphorization electric arc furnace, and the electric arc furnace in a second position is decarbonization electric arc furnace.
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