Synthetic resin binders and their use for the manufacture of abrasives
    1.
    发明授权
    Synthetic resin binders and their use for the manufacture of abrasives 失效
    合成树脂粘合剂及其用于制造磨料的用途

    公开(公告)号:US4251408A

    公开(公告)日:1981-02-17

    申请号:US936833

    申请日:1978-08-25

    摘要: A synthetic resin binder comprising an aqueous mixture of phenolic resins and optionally other additives wherein the mixture of phenolic resins comprises (I) at least one phenol-resol and (II) at least one co-condensate of at least one monohydric phenol and at least one polyhydric phenol with formaldehyde and wherein in component (II) the molar ratio of the quantities of formaldehyde used to the sum of phenols is within the range of from 0.6:1 to 1.5:1, a method for the manufacture of an abrasive by means of said synthetic resin binder and the abrasives itself.

    摘要翻译: 一种合成树脂粘合剂,其包含酚醛树脂和任选的其它添加剂的水性混合物,其中酚醛树脂的混合物包含(I)至少一种酚 - 甲阶酚醛树脂和(II)至少一种至少一种一元酚的共缩合物,并且至少 一种具有甲醛的多元酚,并且其中在组分(II)中,使用的甲醛的量与酚的总量的摩尔比在0.6:1至1.5:1的范围内,通过方法制造研磨剂的方法 的所述合成树脂粘合剂和研磨剂本身。

    Process for the manufacture of abrasives
    2.
    发明授权
    Process for the manufacture of abrasives 失效
    制造磨料的工艺

    公开(公告)号:US4298356A

    公开(公告)日:1981-11-03

    申请号:US100910

    申请日:1979-12-06

    摘要: Process for the manufacture of an abrasive material comprising at least two binder layers formed from at least one aqueous resol I prepared from a monohydric phenol and formaldehyde (molar ratio of phenol to formaldehyde 1:(1.1 to 2.5)) by the application of a first binder layer onto a carrier material, scattering abrasive particles thereon, drying the covering layer in a horizontal dryer to displacement resistance and thereafter cooling with an air stream, application of a second binding agent layer and in similar manner to the first step, drying to imprint resistance and thereafter cooling, whereby the heating and cooling are each effected by means of an air stream through slit nozzles arranged transversely to the direction of travel of the abrasive web and, after loosely forming the product into a roll, final curing is effected on the product in roll form, the coated carrier material being conveyed at speeds above 5 m/min through the dryers which have well defined and individually controllable heating and cooling zones and the air stream has a velocity of 5 to 200 m/s at the nozzle outlets and a temperature of 20 to 300.degree. C., the air being extracted through adjacent extraction nozzles.

    摘要翻译: 一种研磨材料的制造方法,该研磨材料包含由至少一种由一元酚和甲醛(酚与甲醛的摩尔比为1:(1.1〜2.5))制备的至少一种水性甲酸酯形成的粘合剂层, 粘合剂层到载体材料上,在其上散射磨料颗粒,在水平干燥器中将覆盖层干燥至位移阻力,然后用空气流冷却,施加第二粘合剂层,并以类似于第一步骤的方式干燥至压印 电阻然后冷却,由此通过空气流通过横向于研磨幅材的行进方向布置的狭缝喷嘴进行加热和冷却,并且在将产品松散地形成辊之后,最终固化在 卷筒形式的产品,涂覆的载体材料通过干燥器以5m / min的速度传送,这些干燥器具有良好的定义和单独的c 可控制的加热和冷却区域,空气流在喷嘴出口处的速度为5至200m / s,温度为20至300℃,空气通过相邻的提取喷嘴提取。

    Abrasive material and process for manufacturing the same
    3.
    发明授权
    Abrasive material and process for manufacturing the same 失效
    研磨材料及其制造方法

    公开(公告)号:US4175931A

    公开(公告)日:1979-11-27

    申请号:US837929

    申请日:1977-09-29

    CPC分类号: B24D3/285 B24D11/001

    摘要: An abrasive material and process for manufacturing the same. The process comprises: (i) applying a basic binder layer to a flexible support; (ii) scathering abrasive particles onto the basic binder layer; (iii) drying and subsequently cooling the resultant product; (iv) applying a second binder layer as a sizer to the cooled product of step (iii); (v) drying and cooling the sizer; (vi) loosely rolling up the product of step (v); and (vii) curing and subsequently cooling the product of step (vi) by passing a heating or cooling air stream substantially axially through the rolled-up product. The basic and second binder layers each comprise an aqueous mixture of (A) at least one predominantly ortho-structural resol having a molar ratio of phenolic component to formaldehyde of from 1:(1.1 to 2.5), and (B) at least one polyvinyl alcohol in an amount of from 5 to 30% by weight based on the weight of solid phenolic resin.

    摘要翻译: 研磨材料及其制造方法。 该方法包括:(i)将基础粘合剂层施加到柔性载体上; (ii)将磨料颗粒抛光到基础粘合剂层上; (iii)干燥并随后冷却所得产物; (iv)将第二粘合剂层作为分级器施加到步骤(iii)的冷却产物; (v)干燥并冷却分级机; (vi)松散地卷起步骤(v)的产品; 和(vii)通过使加热或冷却空气流基本上轴向地通过卷起的产品固化并随后冷却步骤(vi)的产物。 碱性和第二粘合剂层各自包含(A)至少一种主要是邻 - 结构的甲阶酚醛树脂与水分子的摩尔比为1:1(1.1-2.5)的水性混合物,和(B)至少一种聚乙烯 醇的量为5至30重量%,基于固体酚醛树脂的重量。

    Synthetic resin binders and their use for the manufacture of abrasives
    4.
    发明授权
    Synthetic resin binders and their use for the manufacture of abrasives 失效
    合成树脂粘合剂及其用于制造磨料的用途

    公开(公告)号:US4690692A

    公开(公告)日:1987-09-01

    申请号:US623616

    申请日:1984-06-22

    摘要: This invention relates to a method for the manufacture of an abrasive material by means of a synthetic binder based on a mixture of phenolic resins. The phenolic resins employed have a great stability in storage, its curing times are at most equal to but preferably shorter than those commonly used, therefore higher production speeds or substantially smaller drying installations for the same production speed may be used. The binder contains only small quantities of free formaldehyde, phenol and especially formaldehyde are released in substantially reduced quantities to the environment even when the binder is heated to elevated temperatures, including temperatures above the processing temperature. The release of these substances is also considerably reduced when the abrasive material is subsequently used. The synthetic binder is based on an aqueous mixture of phenolic resins and optionally other additives wherein the mixture of phenolic resins comprises (I) at least one phenolic-resol and (II) at least one co-condensate of at least one monohydric phenol and at least one polyhydric phenol with formaldehyde. The molar ratio of the quantities of formaldehyde used to the sum of phenols in component (II) is within the range of from 0.6:1 to 1.5:1. An abrasive material prepared by means of said method is a further object of this invention.

    摘要翻译: 本发明涉及一种通过基于酚醛树脂混合物的合成粘合剂来制造研磨材料的方法。 所使用的酚醛树脂在储存中具有很高的稳定性,其固化时间最多等于但优选比通常使用的时间短,因此可以使用相同生产速度的较高的生产速度或更小的干燥装置。 即使将粘合剂加热到升高的温度(包括高于加工温度的温度),粘合剂仅含有少量的游离甲醛,苯酚,特别是甲醛以基本上减少的量释放到环境中。 随后使用研磨材料时,这些物质的释放也显着降低。 合成粘合剂基于酚醛树脂和任选的其它添加剂的水性混合物,其中酚醛树脂的混合物包含(I)至少一种酚 - 甲阶酚醛树脂和(II)至少一种至少一种一元酚的共缩合物, 至少一种多元酚与甲醛。 组分(II)中甲醛使用量与酚总量的摩尔比在0.6:1至1.5:1的范围内。 通过所述方法制备的研磨材料是本发明的另一个目的。

    Process for the production of abrasives
    5.
    发明授权
    Process for the production of abrasives 失效
    磨料生产工艺

    公开(公告)号:US4047903A

    公开(公告)日:1977-09-13

    申请号:US610679

    申请日:1975-09-05

    IPC分类号: B24D11/00 C08J5/14 B05D3/06

    CPC分类号: B24D11/001 Y10T428/31511

    摘要: A process for preparing abrasives which comprises coating a fibrous substrate with a binder comprising a hardenable resin and subsequently curing the binder coat by electron irradiation. The radiation dose may have an energy of from 175,000 to 1,000,000 eV and a dose of from 0.5 to 30 Mrad. An abrasive which is obtained by the process and which is water resistant.

    摘要翻译: 一种制备研磨剂的方法,包括用包含可硬化树脂的粘合剂涂覆纤维基材,随后通过电子辐射固化粘合剂涂层。 放射剂量可以具有175,000至1,000,000eV的能量和0.5至30Mrad的剂量。 通过该方法获得并且是防水的研磨剂。