摘要:
Middlings from the primary separation vessel ("PSV") are recycled through a line to the PSV. The middlings are aerated with fine air bubbles using in line eductor/aerator assemblies. The aerated middlings are mixed as they are pumped through a line back to the PSV. Bitumen recovery from the PSV is increased as a result.
摘要:
A process for the preparation of low-viscosity improved stable crude oil transport emulsions. The process comprises producing a hydrocarbon crude, and mixing the produced hydrocarbon crude with an emulsifying composition(s) which contains water and is capable of assisting the formation of an oil-in-water emulsion. The amount of the emulsifying composition(s) that is mixed with the produced hydrocarbon crude is sufficient to form an oil-in-water emulsion having water content of from about 10 percent to about 60 percent by weight water and a viscosity sufficiently low for allowing the transport of the formulated oil-in-water emulsion.
摘要:
A process for recovering oil from a subterranean hydrocarbon-bearing reservoir having a hydrocarbon and penetrated by a wellbore. The process comprises injecting through the wellbore and into the subterranean hydrocarbon-bearing reservoir an emulsifying composition containing an aqueous phase and a minor amount of an emulsifying agent such that the emulsifying composition contacts at least a portion of the hydrocarbon to form an oil-in-aqueous phase emulsion within the subterranean hydrocarbon-bearing reservoir.
摘要:
Average grade oil sand is mixed with water to produce a low temperature (20-35.degree. C.), dense (1.4-1.65 g/cc) slurry. The slurry is pumped through a pipeline for sufficient time to condition it. Air is injected into the slurry after the last pump. The slurry density is adjusted to about 1.5 g/cc by adding flood water near the end of the pipeline. The slurry is introduced into a primary separation vessel slurry as it is introduced into the (PSV), excess air is vented from the PSV and a hot water underwash is used to heat the froth produced. Slurry loading to the PSV is greater than about 4.78 tonnes of oil sand/hour/square meter to reduce velocity gradient in the fluid in the vessel. Bitumen froth is recovered. When fed low grade oil sand, the process is modified by adding flotation aid chemicals to the slurry in the pipeline and subjecting the PSV tailings and middlings to secondary recovery with agitation and aeration in a secondary separation vessel.
摘要:
A large, mechanically agitated pump box is used between a mixer, for mixing oil sand and water to produce a slurry, and a pipeline for conveying the slurry to a processing facility. Prior to the aqueous slurry being discharged into the pump box from the mixer, it is screened to reject large solids. The oversize is directed to an impactor where it is comminuted and the comminuted product is screened again prior to being discharged into the pump box. The pump box is designed to increase the residence time of the slurry in the pump box and to separate the slurry into two phases, the suspended slurry and the larger lumps that cannot be suspended. The larger lumps that settle in the pump box are recycled to the impactor for comminution.
摘要:
A paraffinic solvent is mixed with bitumen froth containing water and solids. Sufficient solvent is added to induce inversion when the mixture is subjected to gravity or centrifugal forces. The emulsion reports to the water phase and a dry bitumen product is obtained.
摘要:
A dispersant, such as sodium silicate, is added to the process water of the hot water extraction process which recovers bitumen from oil sands. The dispersant disperses the ultrafine (less than 300 nm) particles, to reduce the formation of flocs and sludge in the tailings pond. The volume of the pond is such that the retention time of process water is sufficiently short (less than 6 weeks when using sodium silicate) to avoid reforming flocs from the dispersed ultrafines. The ultrafines content in the process water builds up as the water is repeatedly recycled from the pond to the extraction process. The ultrafines content stabilizes at a steady state concentration as some ultrafines are continuously removed from the process water when the tailings are delivered onto the "beach" of the pond and become trapped in the sand.
摘要:
A process suitable for operation at a mine site for recovering a hydrocarbon from a hydrocarbon bearing sand comprising the steps of mixing a chemical additive with a chemical composition and with a hydrocarbon bearing sand containing hydrocarbon and residual solids including clay, at a temperature to form a slurry. The chemical composition comprises an aqueous phase and a minor amount of a chemical agent selected from the group consisting of at least one ethoxylated alkylphenol compound, at least one ethoxylated dialkylphenol compound, MIBC, SC-177, Petronate HL, Calcium Lignosulfonate, NaOH and mixtures thereof. The slurry is conditioned and aerated to produce essentially sludge-free tailings and a mixture of hydrocarbon, aqueous phase and residual solids including clay. The process further comprises the step of separating in a short-residence time apparatus the mixture of the hydrocarbon, the aqueous phase and the residual solids including clay from the essentially sludge-free tailings.
摘要:
A process for producing bitumen employing a borehole that has been drilled into a subterranean hydrocarbon-bearing reservoir having a hydrocarbon. A void space is created at the bottom of the borehole. A bundle of spring-loaded guide tubes is inserted through the borehole and into the void space. Each guide tube is enclosed with a smaller diameter flexible tube that is connected to a source of an emulsifying composition comprising an aqueous phase and an emulsifying agent. The emulsifying agent comprises first and a second ethoxylated alkylphenol compounds wherein at least 1% by weight include more than 100 ethoxy groups. The emulsifying composition is released through the flexible tubes to form an oil-in-aqueous phase emulsion in the reservoir. The oil-in-aqueous emulsion is removed from the reservoir.