摘要:
In one aspect, there is disclosed a drawn arc fastener welding process that includes the steps of providing a fastener positioned in a welding tool, providing a weld control, providing a work piece, contacting the fastener against the work piece, energizing a pilot current, lifting the fastener from the work piece and drawing a pilot arc, energizing a main arc for a predetermined duration, short circuiting the fastener relative to the work piece, cyclically redrawing an arc and short circuiting the fastener relative to the work piece at least one additional cycle, dynamically sensing an arc voltage and calculating a derivative signal of the voltage over time for each drawn arc and short circuit of the cycle wherein a position and motion of the fastener relative to the work piece is controlled and the energizing of the arc is controlled, and plunging the fastener into the work piece forming a weld.
摘要:
A process for joining a turbine wheel and a turbine shaft of a turbocharger comprising the steps of: providing a turbine wheel; providing a turbine shaft; holding the turbine shaft in a welding device; contacting the turbine shaft to the turbine wheel; energizing a pilot current; lifting the shaft a predetermined height from the turbine wheel to draw a pilot arc; energizing a weld arc current locally melting the shaft weld end and forming a weld pool on the wheel; plunging the shaft toward the wheel into the weld pool; turning off the current; and removing the welding device from the welded shaft.
摘要:
A portable stud welder apparatus is provided for welding a stud onto a work piece. The portable stud welder apparatus includes a housing and an energy storage device. A weld stud gun that is configured to hold a weld stud is electrically connected to the energy storage device for receiving energy from the energy storage device to pass a current through the stud and the work piece to form a weldment. At least one battery of the lithium ion type is removeably coupled to the housing to establish an electrical connection with said energy storage device and provide energy to the energy storage device.
摘要:
A portable drawn arc stud welder apparatus with a lithium ferrophosphate (LFP) battery and stud weld battery control system (SWBCS) is provided for welding a stud onto a workpiece. The portable drawn arc stud welder apparatus includes a housing, an LFP battery disposed in the housing and including a plurality of LFP battery cells, a weld stud gun configured to hold a stud and is electrically connected to the LFP battery for receiving energy from the LFP battery to pass a current through the stud and the workpiece to form a weldment. The SWBCS is disposed in the housing and electrically connected to the LFP battery of the portable drawn arc stud welder apparatus. The SWBCS includes a computer, a memory, and instructions therein to implement control and monitoring of the operation of the portable drawn arc stud welder apparatus.
摘要:
A drawn arc welding device includes a welding tool, and an energy storage device coupled to a power source. A charging circuit is connected to the energy storage device replenishing the storage device. A discharge circuit is connected to the welding tool and energy storage device. The discharge circuit regulates and adjusts a welding current of the welding tool to a specified amount. Also disclosed is a process that includes charging the energy storage device, actuating the welding tool, energizing a pilot arc current, lifting the weld stud off a workpiece to draw the pilot arc, energizing a welding arc wherein the discharge circuit regulates a welding current of the welding tool to a specified amount, and plunging the weld stud into the workpiece and turning off the discharge circuit.
摘要:
A drawn arc welding process that includes the steps of providing a work piece, providing a welding tool holding a metal object onto the work piece, providing a power supply outputting a preset current, providing an arc voltage sensing device, lifting the metal object and drawing a pilot arc current, energizing a welding current locally melting the metal object and forming a weld pool in the work piece, measuring an arc voltage, predicting the arc voltage for a remaining time of the welding process, regulating the time of the welding process wherein the measured arc voltage and predicted arc voltage are utilized to control a desired energy input set point, and plunging the fastener into the locally melted work piece forming a weld between the metal object and the work piece.
摘要:
A capacitor discharge (CD) fastener welding circuit including: an input voltage source; a rectifier bridge of diodes receiving the input voltage source; at least two capacitor charge switches linked with the rectifier bridge; at least one capacitor linked with the at least two capacitor charge switches; and at least two capacitor discharge switches linked with the capacitor and to welding output terminals.
摘要:
A hydraulic port weld stud that includes a stud portion having a longitudinal axis and a first bore formed along the longitudinal axis less than an entire length of the stud portion. A port portion extends along an axis transverse to the longitudinal axis of the stud portion. The port portion includes a second bore extending along the transverse axis and intersects the first bore of the stud portion. The port portion and stud portion are integrally formed without the need for a joining or welding operation.
摘要:
A stud welding gun (20) includes a frame (36) which extends outward from a handle assembly (24). A chuck (46) on an outer end portion of the frame holds a stud (22) while the stud is being welded to a base member. A stud supply (60) is connected with the frame (36) and includes a housing (64) which receives a stud retainer or magazine (70) containing a linear array (72) of studs (22) disposed in a side-by-side relationship. The studs (22) are fed from the retainer (70) in the stud supply housing (64) to a receiving location (62). A stud feed member (76) is manually moved from a retracted position to an extended position to sequentially feed studs (22) to the chuck (46). The size of a linear slot (88) in the stud supply housing (64) can be varied to enable retainers (70) containing studs (22) of different lengths to be positioned in the stud supply housing.
摘要:
A portable drawn arc stud welder apparatus with a lithium ferrophosphate (LFP) battery and stud weld battery control system (SWBCS) is provided for welding a stud onto a workpiece. The portable drawn arc stud welder apparatus includes a housing, an LFP battery disposed in the housing and including a plurality of LFP battery cells, a weld stud gun configured to hold a stud and is electrically connected to the LFP battery for receiving energy from the LFP battery to pass a current through the stud and the workpiece to form a weldment. The SWBCS is disposed in the housing and electrically connected to the LFP battery of the portable drawn arc stud welder apparatus. The SWBCS includes a computer, a memory, and instructions therein to implement control and monitoring of the operation of the portable drawn arc stud welder apparatus.