Abstract:
A method of manufacturing an aluminum alloy wire includes: forming a rough drawing wire composed of an aluminum alloy containing aluminum, an additive element, and unavoidable impurities, the additive element including Si and Mg; obtaining an aluminum alloy wire by performing a treatment on the rough drawing wire, wherein the treatment includes at least one or more wire drawing treatments; forming a first solution treatment material by forming a solid solution of the aluminum and the additive element and then performing a quenching treatment on the solid solution, wherein the first solution treatment is performed directly before the last of the one or more wire drawing treatments is performed; a second solution treatment that forms a second solution treatment material by forming a solid solution of the aluminum and the additive element and then performing a quenching treatment on the solid solution.
Abstract:
A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle 1 is utilized to manufacture a casting material 100 by supplying molten metal to a portion between rolls 10 which become a casting die, and arranged so that a pouring port 4 is located between a pair of rolls 10 opposed to other. This nozzle 1 includes a main body 1a formed of oxide material such as alumina, and a coating layer 3 which is provided on the inner surface of the main body 1a which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body 1a does not come into direct contact with the molten metal due to the coating layer 3, it is possible to prevent oxygen included in the main body 1a from reacting with the molten metal. Further, in the nozzle 1, a casting die contact portion 2 which comes into contact with the rollers 10 is formed of thermal insulation material, whereby it is prevented that the molten metal in the nozzle 1 is cooled through the casting die contact portion 2 by the rollers 10.
Abstract:
The side dam is movably mounted to the caster so that it can be securely sealed against the nozzle to resist molten metal in the mold from leaking between the nozzle and the side dam. An adjustment system adjusts the pressure of the side dam against the nozzle in order to insure a tight secure seal of the side dam against the nozzle while at the same time adjusting the pressure of the side dam against the nozzle so that excessive undesired frictional wear of the nozzle is avoided.
Abstract:
A continuous steel casting apparatus includes a casting nozzle, a mold surrounding the casting nozzle and having moving mold walls together defining a rectangular casting cross section and being formed of oppositely located, parallel-extending endless casting belts and oppositely located, parallel-extending endless lateral dams. A sealing assembly provides a seal between the casting nozzle and the mold walls. The sealing assembly includes sealing levers situated between the casting nozzle and the casting belts. The sealing levers are movably mounted on the casting nozzle. Each sealing lever has a sealing face oriented towards a respective casting belt and extending parallel to the width thereof. Further, each sealing lever is resiliently urged into a sealing engagement with the casting belts. Side surfaces of the sealing levers sealingly engage the dams.
Abstract:
An improvement in wheel-band type continuous metal casting machines wherein a stationary corner filling device is used in combination with the usual moving mold members, such as the wheel and band, to modify the mold geometry so as to prevent corner cracking of the cast bar due to the uneven solidification stresses present in conventionally molded shapes having sharp or square edges, especially useful in modifying the usual trapezoidal cross sections of prior art molds for the casting of steel alloys.
Abstract:
A nozzle for the delivery of the molten metal to a mold with continuously moving walls in a strip casting process for metals, especially non-ferrous metals such as aluminum and aluminum alloys, the nozzle including a mouthpiece having inserts provided on its outer edge portions over the entire extent thereof, the inserts protruding above a general surface of the mouthpiece to an extent preventing a direct contact of the nozzle surface with portions of the mold and entry of the molten metal between the nozzle and the mold, the inserts being made of a self-lubricating material.
Abstract:
A casting nozzle suited to manufacture a casting material of pure magnesium or magnesium alloy is provided. A nozzle 1 is utilized to manufacture a casting material 100 by supplying molten metal to a portion between rolls 10 which become a casting die, and arranged so that a pouring port 4 is located between a pair of rolls 10 opposed to other. This nozzle 1 includes a main body 1a formed of oxide material such as alumina, and a coating layer 3 which is provided on the inner surface of the main body 1a which comes into contact the molten metal, and formed of material that does not include oxygen substantially. Since the main body 1a does not come into direct contact with the molten metal due to the coating layer 3, it is possible to prevent oxygen included in the main body 1a from reacting with the molten metal. Further, in the nozzle 1, a casting die contact portion 2 which comes into contact with the rollers 10 is formed of thermal insulation material, whereby it is prevented that the molten metal in the nozzle 1 is cooled through the casting die contact portion 2 by the rollers 10.
Abstract:
A molten metal feed tip nozzle for a continuous roll caster is made by combining a pair of elongated feed tip nozzle members with a non-aggressive buffer pad. The feed tip nozzle members are spaced apart a sufficient distance to allow molten metal to pass through the downstream edges to engage the surfaces of the caster rolls. The buffer pad is secured to an outside face of each feed tip nozzle member along the downstream edge. The buffer pad comprises at least an outside face which is less aggressive than the material forming the feed tip nozzle members for minimizing scratching of the rolls. Preferably, an upstream portion of the buffer pad contains a material that expands upon heating for conforming the outside of the pad to the surface of the adjacent roll.
Abstract:
In a caterpillar track type mold having opposed moving mold belts wherein molten metal is fed to the mold by a nozzle, a process for preventing back flow of metal between the moving mold belts and the nozzle comprising feeding a fluxing powder between the nozzle and the moving mold belts wherein the fluxing powder forms a protective skin on the surface of the molten metal downstream of the nozzle.
Abstract:
A sealing device for a main roller coaster including a transition piece positioned above a melt pool formed between chilled rolls, rotatable cylindrical brushes extending axially of the rolls and each abutting against an outer periphery of the corresponding roll all over an axial length thereof on a side away from the pool and below the transition piece, first cowlings each covering the roll in between the transition piece and the brush, second cowlings each surrounding a portion of the brush not in contact with the roll, third cowlings each covering the roll below the brush and outlets for feeding sealing gas to between the transition piece and the rolls, the sealing gas from the outlets filling up to outlet portions of the third cowlings.