摘要:
A method of flank milling complex surfaces comprising the steps of analyzing the design surface to determine discrete areas in which straight lines can be drawn, determining straight lines in the discrete areas, transposing the coordinates of these straight lines and comparing them with the flank tool cutter positions, determining the tool positions to said straight lines, back generating the contact lines of said surface and comparing these with the design surface, determining the number of passes of said cutter tool and generating data for numerical control machining.
摘要:
A processing method of a semi-processed product for obtaining a rotor equipped with a series of blades integral therewith by using a rotating tool such as a cutter, integral or with inserts. The processing method includes a) forming a hole into the semi-processed product; b) forming a series of cavities in the semi-processed product by removing material with the rotating tool to create the series of blades, starting from the hole and following predetermined paths; and c) removing material from the semi-processed product by advancing the rotating tool along its rotation axis and not removing material when the rotating tool advances along the predetermined paths. The rotation axis of the rotating tool is misaligned with respect to an axis of the hole.
摘要:
A turbocharger is disclosed. The turbocharger may comprise a turbine, and a compressor having a radial impeller. The radial impeller may include a body having a hub and a plurality of main blades extending from the hub. Each of the main blades may have a leading edge. The turbocharger may further comprise a plurality of serrations extending along the leading edge of each of the main blades, and a shaft interconnecting the compressor and the turbine. The body of the impeller may be formed by flank milling, and the serrations extending along the leading edges of the main blades may be formed by point milling.
摘要:
An impeller of a centrifugal fluid-type rotary machine includes impeller blades each having a concave and convex surface of which the shape is formed of parallel generatrices inclined with respect to a rotary shaft by an angle defined for each impeller blade. A method of manufacturing the impeller includes inclining a main plate material of the impeller with respect to a plane of a table of a machine tool by a desired angle, fixedly mounting the plate on the table after placing the plate on a rotation indexable jig, controlling three axial positions of the plate in the right and left, front and rear and upper and lower direction by a three-axis controller and cutting out the main plate or side plate by a cutting tool to integrally form the impeller blades on the plate.
摘要:
In combination with a lathe having a headstock and a tailstock, a method of machining a metal workpiece includes: forming in a first end of the metal workpiece a cavity; positioning a spherical member in a predetermined position within the cavity; fixedly locating the spherical member in the predetermined position; mounting a second end of the metal workpiece in driving relation with the machine headstock; providing a means for rotatably supporting the first end of the metal workpiece; forming in a first end of the rotatable support means a cavity suitably dimensioned to conformably receive a predetermined portion of the spherical member; mounting a second end of the rotatable support means in the tailstock; mounting the first end of the metal workpiece in rotatable supporting relation with respect to the first end of the rotatable support means such that the cavity of the first end of the rotatable support means supportingly receives a predetermined portion of the spherical member which extends from the first end of the metal workpiece; rotating the metal workpiece such that the spherical member spins freely within the cavity of the rotatable support means; and machining the metal workpiece to a predetermined shape.
摘要:
A method for determining machining instructions for flank milling of a workpiece which reduces the undercut by analyzing the cutter orientation at a plurality of orientations to determine an orientation which results in a minimum undercut, smooths the machining instructions by analyzing the movement of the cutter and the workpiece in spherical coordinates and improves machinability by analyzing for near-axial conditions and selecting a modified cutter orientation for such near-axial conditions using a multi-criteria weighting factor.
摘要:
Processing method of a semi-processed product for obtaining a rotor equipped with a series of blades integral therewith by means of a rotating tool such as a cutter, integral or with inserts, said processing method comprises phase a) forming a series of cavities on said semi-processed product by means of said rotating tool to create said series of blades, characterized in that said phase a) comprises phase b) forming a hole in said semi-processed product and phase c) removing material from said semi-processed product by advancing said rotating tool along its rotation axis, and in that said rotation axis of said rotating tool is misaligned with respect to the axis of said hole.
摘要:
An impeller of a centrifugal fluid-type rotary machine includes impeller blades each having a concave and convex surface of which the shape is formed of parallel generatrices inclined with respect to a rotary shaft by an angle defined for each impeller blade. A method of manufacturing the impeller includes inclining a main plate material of the impeller with respect to a plane of a table of a machine tool by a desired angle, fixedly mounting the plate on the table after placing the plate on a rotation indexable jig, controlling three axial positions of the plate in the right and left, front and rear and upper and lower direction by a three-axis controller and cutting out the main plate or side plate by a cutting tool to integrally form the impeller blades on the plate.
摘要:
A process for producing ceramic products such as turbine rotors comprises the steps of contouring a prefired ceramic roughly or primarily formed workpiece into a desired shape by means of a rod-shaped cutting tool having a working end or tip to which abrasive particles have been secured, said tool being rotated about its axis; subjecting the contoured surface of said workpiece to an abrasive finishing; and thereafter firing said workpiece thus finished.