摘要:
A numerical control device is a numerical control device that controls a machine tool including a plurality of axes, and includes a reading unit that reads a machining program for machining a workpiece, and when the machining program read by the reading unit is a machining program for simultaneously operating five or more axes of the plurality of axes, controls operation of the five or more axes to be simultaneously operated in the machining program by dividing the operation into a plurality of sets of operation of four or less axes.
摘要:
The present disclosure relates to servo control technology, which provides a method, device, and terminal device for servo movement smoothing. The method includes: obtaining a starting position and a control command for a rotation of an output shaft the servo; determining an ending position and a rotation time for the rotation of the output shaft in accordance with the control command; constructing a movement curve of the output shaft based on the starting position, the ending position, and the rotation time; and controlling the output shaft to rotate from the starting position to the ending position in accordance with the movement curve. The above-mentioned method smooths the movement of the servo by constructing a simple linear function, which greatly reduces the calculation amount in comparison with the technical solution using the cubic Bessel formula, and is capable of reducing the requirements for the hardware performance of servos.
摘要:
Optimized positioning paths for multi-axis CNC machining can be generated based on the machine tool kinematics, machine axes travel limits, machine axis velocity and acceleration limits, and machine positioning methodologies. Machine axes travel limits and machine positioning methodologies are incorporated in order to ensure that the developed positioning paths do not violate machine axes travel limitations. Multi-axis positioning paths are developed to avoid collisions with dynamically changing in-process stock and other surroundings, including fixtures and both moving and non-moving components of the machine. Positioning tool path customizations give the user the flexibility to apply safety based constraints to the automatically generated tool paths. The disclosed automatic positioning path planning and optimization methods are used to develop a process for part manufacturing using CNC machining in order to reduce the manufacturing cycle time.
摘要:
A numerical controller of the present invention includes a command analyzing unit configured to read out and analyze a block from a program and generate moving command data on the basis of the analysis result, an interpolating unit configured to generate interpolation data by performing interpolation processing on the basis of the moving command data, a servo control unit configured to control each axis on the basis of the interpolation data, a path displacement determining unit configured to calculate a distance between a program command path commanded by the program and a tool tip point of the tool after a moving amount of each axis in this control period on the basis of the moving command data, the interpolation data and a current position of each axis and determines whether or not the calculated distance is equal to or greater than an acceptable amount defined in advance, and an alerting unit configured to output an alert in the case where the distance is determined that it is equal to or greater than the acceptable amount defined in advance.
摘要:
A numerical controller which controls a five-axis machining machine having two rotary axes generates speed data for deceleration stop along movement paths when a stop signal that requires interruption of machining and retraction is sensed, and based on the speed data, generates stop retraction path command data combining a path for the deceleration stop along the movement paths and a retraction path receding from the movement paths.
摘要:
Provided is a tool-path generating device that includes a point-sequence generating unit that generates a point sequence that represents a tool path on the basis of a machining program, and a smoothing unit that smooths the generated point sequence. The smoothing unit includes a filter-length setting unit that sets filter lengths that are applied to the points such that a pre/post-smoothing divergence amount of each point in the point sequence is equal to or less than a first threshold, a filter-length changing unit that changes the set filter lengths such that an absolute value of a difference between the filter lengths applied to adjacent points in the point sequence is equal to or less than a second threshold, and a filter processing unit that performs filter processing on the basis of the changed filter lengths.
摘要:
A numerical control device includes a phase-difference calculation unit that, when machining with vibrations is performed on a movement path, calculates a phase difference between a vibrational forward-moving position and a vibrational backward-moving position from a vibration amplitude-to-feed ratio between amplitude of the vibrations and a feed speed of a tool to a workpiece, a movement-path generation unit generating the vibrational forward-moving position and the vibrational backward-moving position as the movement path for each drive shaft by using the phase difference, a vibration-waveform generation unit generating a reference vibration waveform to be superimposed on the movement path for each drive shaft by using vibration conditions, a vibrational-movement-amount generation unit calculating a vibrational-movement amount on the movement path for each drive shaft by using the reference vibration waveform, and a movement-amount combining unit generating a combined movement amount for each drive shaft by adding the vibrational-movement amount to the movement path.
摘要:
A numerical controller having a function of optimizing a corner path at a corner of tangent continuity includes a path conversion unit for obtaining a curved correction path passing through three points corresponding to a start point and an end point of a third block, and a shift point obtained by shifting an intermediate point of a command path based on the third block in an inward direction of a corner path within a limit of a preset allowable error amount when the corner path is formed by a series of blocks and a tangential direction of the corner path is continuous, and generating a path obtained by replacing the command path of the third block included in the corner path by the correction path, the third block commanding curvilinear movement at a larger curvature than a first curvature and a second curvature being interposed between the first block commanding rectilinear movement or curvilinear movement at the first curvature corresponding to a small curvature and the second block commanding rectilinear movement or curvilinear movement at the second curvature corresponding to a small curvature in the series of blocks.
摘要:
Optimized positioning paths for multi-axis CNC machining can be generated based on the machine tool kinematics, machine axes travel limits, machine axis velocity and acceleration limits, and machine positioning methodologies. Machine axes travel limits and machine positioning methodologies are incorporated in order to ensure that the developed positioning paths do not violate machine axes travel limitations. Multi-axis positioning paths are developed to avoid collisions with dynamically changing in-process stock and other surroundings, including fixtures and both moving and non-moving components of the machine. Positioning tool path customizations give the user the flexibility to apply safety based constraints to the automatically generated tool paths. The disclosed automatic positioning path planning and optimization methods are used to develop a process for part manufacturing using CNC machining in order to reduce the manufacturing cycle time.
摘要:
A numerical control device includes a phase-difference calculation unit that, when machining with vibrations is performed on a movement path, calculates a phase difference between a vibrational forward-moving position and a vibrational backward-moving position from a vibration amplitude-to-feed ratio between amplitude of the vibrations and a feed speed of a tool to a workpiece, a movement-path generation unit generating the vibrational forward-moving position and the vibrational backward-moving position as the movement path for each drive shaft by using the phase difference, a vibration-waveform generation unit generating a reference vibration waveform to be superimposed on the movement path for each drive shaft by using vibration conditions, a vibrational-movement-amount generation unit calculating a vibrational-movement amount on the movement path for each drive shaft by using the reference vibration waveform, and a movement-amount combining unit generating a combined movement amount for each drive shaft by adding the vibrational-movement amount to the movement path.