Abstract:
A method of fabricating an assembly of at least two parts (20, 22, 24, 26, 28) of metal plates butted together at a welded interface area (30) by using a stored CAD program of the three dimensional coordinates of a first part (20, 22, 24, 26, 32) and a second part (32) including the coordinates of an interface area (30) or outline of the first part (20, 22, 24, 26, 32) onto to the second part (32). The parts (20, 22, 24, 26, 28) are cut from stock about the desired peripheries by a cutting tool (34) guided by a sub-file in the computer program and, while the part (20, 22, 24, 26, 32) remains in the cutting machine (36), the program guides the cutting tool (34) to cut out a recessed area (30) in the second part (32) for receiving the first part (20, 22, 24, 26, 32) into the recessed area (30) of the second part (32). The first part (20, 22, 24, 26, 32) is welded to the second part (32) about the recessed area (30) to create a permanent interface area (30).
Abstract:
A method of manufacturing aircraft includes constructing a definition of the aircraft in a computer memory and then defining in the memory a first tool for forming a component part of the aircraft and a second tool for assembling a component part made with the first tool. The definitions of the first and second tools are downloaded to a tool forming device which is operated to form the first and second tools essentially independent from one another.
Abstract:
A method and system are provided that enable an operator without skills in performing bending operations to easily and quickly perform precise bending operations on a sheet workpiece by following a skilled operator's experience, hints or data. The method may include: storing data for a shape of a part; storing data related to a bending order for manufacturing the part from a workpiece; selecting tools for performing each bending operation; storing data for the selected tools or dies; storing bending press control data for controlling the operation of the bending press to perform the bending operations in accordance with the bending order; and storing bending operation support information for supporting an operator for performing the bending operations by using the bending press. The bending operation support information may include hints or information regarding at least one of the following operations: attaching a protective tape on the shoulder of a die; arranging small tools on the bending press so that a punch and die are laterally shifted from each other; attaching a small die on a ram with a fixing tape; aligning a punch and die relative to each other in a longitudinal direction; determining an original point of one of the punch and die relative to each other; positioning a workpiece relative to a punch and die; positioning a workpiece relative to a backgauge device; and checking a dimension of a shape of the workpiece after performing a bending operation.
Abstract:
A tool system for an integrated manufacturing and assembly system includes a plurality of profile boards which are connected together with connector boards. The profile board include a profile edge which define a mold line surface. Each of the profile boards includes a slot for each connector board which is connected to it. Each connector board includes a slot for each profile board which is connected to it. Each slot in both of the profile and the connector boards has opposing edges. One of these opposing edges serves as a locator edge for precisely and accurately positioning the respective profile boards to the connector boards and the respective connector boards to the profile boards. The other edge of the respective slots serves as a non-locator edge. Wedges fitting against the non-locator edges are used to fixedly maintaining the profile boards connected to the connector boards.
Abstract:
A system and method for providing tool operators in a manufacturing environment with clear and accurate tooling information increases tool operators' efficiency and reduces possibilities of errors. An output device and an input device are coupled to a processor. A tool operator enters a product option and a line number in the input device. The processor automatically selects a previously-defined build plan based on the entered information. The processor outputs the selected build plan to the output device. The outputted build plan includes tool information based on the entered product option and line number. The system communicates with a manufacturing system and a tool design system over a network. Build plans with product option and line number information are created at the manufacturing system, and the tool design system associates tools with the product option and line number information.
Abstract:
Object of the present invention is to provide a method or a system by which an operator without skills in bending operation can easily and quickly perform precise bending operations on a sheet workpiece by following skilled operator's experience, hints or data. To achieve this object, the method of this present invention comprises the steps of storing data for a shape of said part; storing data for a bending order for manufacturing said part from said workpiece; selecting tools for performing each of bending operations; storing data for the selected dies; storing bending press control data for controlling the operation of said press to performs the bending operations in said bending order; and storing bending operation support information for supporting an operator for performing the bending operation by using said bending press. The bending operation support information includes at least one of hints regarding operations of: attaching a protective tape on the shoulder of a die; arranging small tools on the bending press so that punch and die are laterally shifted from each other; attaching small die on a ram with a fixing tape; aligning the punch and die relative to each other in a longitudinal direction; determining the original point of one of the punch and die relative to the other; positioning the workpiece relative to the punch and die; positioning the workpiece relative to a back gauge device; and checking a dimension of a shape of the workpiece after a bending operation.
Abstract:
Object of the present invention is to provide a method or a system by which an operator without skills in bending operation can easily and quickly perform precise bending operations on a sheet workpiece by following skilled operator's experience, hints or data. To achieve this object, the method of this present invention comprises the steps of storing data for a shape of said part; storing data for a bending order for manufacturing said part from said workpiece; selecting tools for performing each of bending operations; storing data for the selected dies; storing bending press control data for controlling the operation of said press to performs the bending operations in said bending order; and storing bending operation support information for supporting an operator for performing the bending operation by using said bending press. The bending operation support information includes at least one of hints regarding operations of attaching a protective tape on the shoulder of a die; arranging small tools on the bending press so that punch and die are laterally shifted from each other; attaching small die on a ram with a fixing tape; aligning the punch and die relative to each other in a longitudinal direction; determining the original point of one of the punch and die relative to the other; positioning the workpiece relative to the punch and die; positioning the workpiece relative to a back gauge device; and checking a dimension of a shape of the workpiece after a bending operation.
Abstract:
A method of assembling the separate components of a multi-component article includes generating a master definition of the article as a graphic data set in a 3-dimensional graphics computer system including coordinate points precisely locating the design definition in a three dimensional coordinate system. Data sub sets of the master definition are selected for component parts of the article including coordinate points. The data sub sets are transferred to a tool and component parts of the article are formed on the tool utilizing the data sub sets. The formed parts include physical markings thereon corresponding to the coordinate points of the master design definition. The data sub set are further downloaded to a microprocessor controlled measuring device. The measuring device is calibrated to the master design definition utilizing the physical markings on one of the parts. Further of the parts are then located with respect to other of the parts by utilizing their physical markings and referencing these marking back to the master design definition via the microprocessor controlled measuring device.
Abstract:
A system and method for providing tool operators in a manufacturing environment with clear and accurate tooling information increases tool operators' efficiency and reduces possibilities of errors. An output device and an input device are coupled to a processor. A tool operator enters a product option and a line number in the input device. The processor automatically selects a previously-defined build plan based on the entered information. The processor outputs the selected build plan to the output device. The outputted build plan includes tool information based on the entered product option and line number. The system communicates with a manufacturing system and a tool design system over a network. Build plans with product option and line number information are created at the manufacturing system, and the tool design system associates tools with the product option and line number information
Abstract:
An apparatus prepares data for manufacturing a product or a part with a predetermined shape by using a bending press provided with detachable tools. The apparatus includes a computer memory storing bending operation support information obtained after successfully completing bending operations. The bending operation support information supports an operator later performing bending operations on a workpiece while manufacturing the product or part. The bending operation support information is one of dependent on and associated with the completed bending operations.