Abstract:
A weaving apparatus used to separate the tubes of a heat exchanger so that spacers that hold the tubes apart can be inserted between the tubes to increase thermal efficiency. The weaving apparatus includes a frame assembly and a weaving mechanism contained within the frame assembly. The weaving mechanism includes an alignment plate to align the tubes and separation plates to separate the tubes after they have been aligned. The weaving apparatus thus automates the step of separating the tubes of the heat exchanger so that the spacer can ready inserted between the tubes.
Abstract:
An assembly line for economically and efficiently assembling a core into a recuperator. The assembly line has an inlet end, an assembly station, a welding station, a control station and an outlet end. The inlet end has a plurality of the cores to be used for assembly thereat. The core is positioned within the assembly station and an assembly fixture locates a ducting structure in a preestablished relationship to the core. The control station using a plurality of sensors sends an input to a controller and the welding station performs a weld fixedly securing the ducting structure to the core.
Abstract:
A heat exchanging tube assembling apparatus is adapted to a heat exchanger having an outer casing in which is arranged a partition plate formed with holes through which heat exchanging tubes, each having a U-shape in an outer appearance, are inserted from an open end side of the casing in a full automatic manner. The heat exchanging tube assembling apparatus comprises a tube grasping device for grasping a plurality of U-shaped tubes in a lump at a working position, a tube positioning device for positioning the grasped tubes to positions from which the U-shaped tubes are inserted into the holes formed to the partition plate, a tube taking-out device for sequentially taking out one by one the U-shaped tubes grasped by the tube grasping device, and a tube feed device for feeding the taken-out tubes toward the partition plate. and inserting the tubes into the holes of the partition plate.
Abstract:
A gap-cutter tool assembly for machining a longitudinal gap in an installed boiler tube is provided with clamp elements that engage the interior surface of the installed boiler tube, a cutter head track that provides a straight line cutting path within the tube interior and in the presence of different tube interior diameters, and a cutter head that co-operates with the cutter head track and that has different elevational positions during the cutter head cutting and return strokes, and at the end of the cutter head return stroke.
Abstract:
A mechanical tube expander having a construction which facilitates a machine setup prior to coil assembly without necessitating the machine operator to leave a control panel, this being due to all setup and locking features being accomplished from the control panel. Thus, an operator climbing on ladders to various and remote locations on the machine are not necessary. This feature is accomplished by orienting a pre-size clamp and a strip clamp on opposite sides of the stripper plate and tracking the position of the stripper plate relative to the receiver in order to enable the pre-size clamp to be correctly positioned and clamped to a piston rod driven upwardly by pressurized air. Any retraction of the piston rod will cause oil to be drawn into the upper end of the piston and cylinder assemblies so that at the bottommost stroke of the mechanical tube expander, a valve will be activated to block outflow of oil at the same time that the stripper clamp is clamped to allow bullets to be removed from the tubes in an assembly of fins, after the withdrawal of such bullets the stripper clamp is unclamped to allow the mechanical tube expander to return to a predetermined position to enable another operative sequence to take place.
Abstract:
An apparatus for automatically assembling a heat exchanger core assembly comprised of a pair of inserts and a plurality of tubes and corrugated fins arranged in an alternate manner. The assembled core elements are guided along a guide rail means while being fed by a pair of chain attachments. The core elements are then unloaded by elevatable guide rail means and removing means including compressible clamping jaws.
Abstract:
A method and apparatus for manufacturing a heat exchanger. A plurality of parallel pipes are advanced from a magazine to an axially slotted open ended shell blank which is radially compressed against the pipes. The contacting surfaces of the pipe openings are then welded together, after which the ends of the package of pipes are immersed in a casting mass, which, after solidifying, is severed along a line therethrough so as to open the pipes at both ends. A wall enclosing each open end is then connected to each end of the pipe package.