摘要:
The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.
摘要:
A method for continuous generating grinding of at least two gear workpieces with a topologically modified grinding worm comprising a topologically modified worm region to grind tooth flanks which are topologically modified on the gear workpieces, wherein the method comprises at least the following steps: a) providing a first gear workpiece, b) performing a topological generating grinding operation by carrying out relative movements between the first gear workpiece and the grinding worm, which comprises a relative feed movement, a relative axial feed which occurs parallel or obliquely to the tool rotation axis, and a relative shift movement, c) providing the second gear workpiece, d) performing a relative jumping motion extending substantially parallel or obliquely to the tool rotation axis between the second gear workpiece and the grinding worm, e) repeating step b) for the second gear workpiece.
摘要:
A method for the dressing of a multi-thread grinding worm by a dressing roll, wherein the grinding worm has at least two screw channels which are arranged parallel to another, which screw channels extend helically around an axis of the grinding worm and wherein the dressing roll has at least two adjacent dressing profiles which are arranged along an axis of the dressing roll, wherein the dressing profiles of the dressing roll are guided simultaneously through adjacent screw channels of the grinding worm during the dressing of the grinding worm. To improve the precision of the dressing the method includes the steps: a) Execution of a first partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through first adjacent screw channels of the grinding worm; b) Execution of at least one second partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through second adjacent screw channels of the grinding worm, wherein the second adjacent screw channels are, compared with step a), offset in the direction of the axis of the grinding worm by at least one screw channel of the grinding worm.
摘要:
The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.
摘要:
The present disclosure relates to a method for the manufacture of a workpiece having a corrected gear geometry and/or a modified surface structure, in particular by a hard finishing process, in particular generation grinding or honing. Provision is made in this respect that it is achieved by a direct generation of a wobble movement and/or of an eccentricity of the tool that a modification, in particular a profile modification or profile waviness, and/or a defined periodic flank waviness is generated on the active surface of the workpiece machined therewith.
摘要:
Method for finishing hardened gears comprising: a first dry removal step of a first stock amount by means of a first cutting tool with defined cutting edges; and a second dry removal step of a second stock amount by means of a second cutting tool with non defined cutting edges.
摘要:
A rotary machining apparatus that includes a rotary that supports and rotates a workpiece having helical teeth; a grinding wheel that grinds the helical teeth of the workpiece to be rotated by the rotary with grinding teeth; and a conveyor for carrying the workpiece in and out of the rotary, wherein the conveyor includes, around a turning center axis, a plurality of grippers for sandwiching the workpiece and a plurality of dressers for forming toothed surfaces of the grinding teeth, and turns around the turning center axis so that the grippers sequentially approach the rotary and the dressers sequentially approach the grinding wheel, and dress teeth of the dressers each have different shapes of toothed surfaces.
摘要:
A tooth flank machining device includes a helical teeth grinding wheel, a position adjusting unit] capable of moving a relative position of a rotational axis of the helical teeth grinding wheel to a rotational axis of a work gear, and a controlling unit having a relative position controller activating the position adjusting unit to adjust the relative position of the rotational axis of the helical teeth grinding wheel to the rotational axis of the work gear so that the helical teeth grinding wheel engages the work gear with a grinding wheel tooth flank of the helical teeth grinding wheel abutting on only one of work tooth flanks forming a tooth of the work gear, a grinding wheel rotating unit controller activating a grinding wheel rotating unit, and a torque controlling unit controller activating a rotational torque controlling unit to adjust rotational torque within a predetermined range.
摘要:
An object is to provide an internal gear grinding machine and a dressing method for a barrel-shaped threaded tool which make it possible to achieve space savings and reduce the size of a machine by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and the barrel shape of the threaded grinding wheel (17).
摘要:
Provided is an internal gear machining method capable of achieving improvement of machining accuracy and extension of the tool life by increasing a slip velocity. For this purpose, internal gear machining is performed on a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (11) in mesh with each other. The workpiece (W) is rotatable about a workpiece rotation axis (C1), and the barrel-shaped threaded grinding wheel (11) is rotatable about a grinding wheel rotation axis (B1) having a predetermined shaft angle (Σ) to the workpiece rotation axis (C1). In the internal gear machining method, the shaft angle (Σ) is set large based on the amount of change in a grinding pitch wheel pitch radius of the threaded grinding wheel (11).