Method and apparatus for hard finishing modified gears

    公开(公告)号:US11253937B2

    公开(公告)日:2022-02-22

    申请号:US16216959

    申请日:2018-12-11

    摘要: The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.

    GRINDING MACHINE WITH CONTROL SYSTEM AND METHOD FOR TOPOLOGICAL GRINDING OF GEAR WORKPIECES

    公开(公告)号:US20190388986A1

    公开(公告)日:2019-12-26

    申请号:US16443959

    申请日:2019-06-18

    申请人: Klingelnberg GmbH

    发明人: Olaf Vogel

    IPC分类号: B23F23/12 B23F5/04

    摘要: A method for continuous generating grinding of at least two gear workpieces with a topologically modified grinding worm comprising a topologically modified worm region to grind tooth flanks which are topologically modified on the gear workpieces, wherein the method comprises at least the following steps: a) providing a first gear workpiece, b) performing a topological generating grinding operation by carrying out relative movements between the first gear workpiece and the grinding worm, which comprises a relative feed movement, a relative axial feed which occurs parallel or obliquely to the tool rotation axis, and a relative shift movement, c) providing the second gear workpiece, d) performing a relative jumping motion extending substantially parallel or obliquely to the tool rotation axis between the second gear workpiece and the grinding worm, e) repeating step b) for the second gear workpiece.

    Method for the dressing of a multi-thread grinding worm by means of a dressing roll

    公开(公告)号:US10427273B2

    公开(公告)日:2019-10-01

    申请号:US15608190

    申请日:2017-05-30

    发明人: Frank Mueller

    摘要: A method for the dressing of a multi-thread grinding worm by a dressing roll, wherein the grinding worm has at least two screw channels which are arranged parallel to another, which screw channels extend helically around an axis of the grinding worm and wherein the dressing roll has at least two adjacent dressing profiles which are arranged along an axis of the dressing roll, wherein the dressing profiles of the dressing roll are guided simultaneously through adjacent screw channels of the grinding worm during the dressing of the grinding worm. To improve the precision of the dressing the method includes the steps: a) Execution of a first partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through first adjacent screw channels of the grinding worm; b) Execution of at least one second partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through second adjacent screw channels of the grinding worm, wherein the second adjacent screw channels are, compared with step a), offset in the direction of the axis of the grinding worm by at least one screw channel of the grinding worm.

    METHOD AND APPARATUS FOR HARD FINISHING MODIFIED GEARS

    公开(公告)号:US20190111505A1

    公开(公告)日:2019-04-18

    申请号:US16216959

    申请日:2018-12-11

    摘要: The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.

    TOOTH FLANK MACHINING DEVICE AND GEAR MANUFACTURING METHOD
    8.
    发明申请
    TOOTH FLANK MACHINING DEVICE AND GEAR MANUFACTURING METHOD 有权
    牙齿加工设备和齿轮制造方法

    公开(公告)号:US20150118938A1

    公开(公告)日:2015-04-30

    申请号:US14404421

    申请日:2012-10-25

    摘要: A tooth flank machining device includes a helical teeth grinding wheel, a position adjusting unit] capable of moving a relative position of a rotational axis of the helical teeth grinding wheel to a rotational axis of a work gear, and a controlling unit having a relative position controller activating the position adjusting unit to adjust the relative position of the rotational axis of the helical teeth grinding wheel to the rotational axis of the work gear so that the helical teeth grinding wheel engages the work gear with a grinding wheel tooth flank of the helical teeth grinding wheel abutting on only one of work tooth flanks forming a tooth of the work gear, a grinding wheel rotating unit controller activating a grinding wheel rotating unit, and a torque controlling unit controller activating a rotational torque controlling unit to adjust rotational torque within a predetermined range.

    摘要翻译: 齿面加工装置包括能够将螺旋齿砂轮的旋转轴线的相对位置移动到工作齿轮的旋转轴线的螺旋齿砂轮,位置调整单元,以及具有相对位置的控制单元 控制器激活位置调整单元,以调节螺旋齿轮的旋转轴线相对于工作齿轮的旋转轴线的相对位置,使得螺旋齿磨轮与螺旋齿的砂轮齿面接合工作齿轮 研磨轮邻接仅形成工作齿轮的齿的工作齿面中的一个,激活砂轮旋转单元的砂轮旋转单元控制器和启动旋转扭矩控制单元的转矩控制单元控制器,以将旋转扭矩调整到预定的 范围。

    Internal gear grinding machine and dressing method for barrel-shaped threaded tool
    9.
    发明授权
    Internal gear grinding machine and dressing method for barrel-shaped threaded tool 有权
    内齿轮磨床和桶形螺纹工具的修整方法

    公开(公告)号:US08944890B2

    公开(公告)日:2015-02-03

    申请号:US13141250

    申请日:2009-12-16

    摘要: An object is to provide an internal gear grinding machine and a dressing method for a barrel-shaped threaded tool which make it possible to achieve space savings and reduce the size of a machine by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and the barrel shape of the threaded grinding wheel (17).

    摘要翻译: 本发明的目的是提供一种用于桶形螺纹工具的内齿轮研磨机和修整方法,其可以通过简化修整操作来实现空间节省和减小机器的尺寸。 为了实现该目的,通过使工件(W)与相互啮合的筒状螺纹砂轮(17)同步旋转而用于研磨工件(W)的内齿轮磨床包括修整装置(20) 用于通过将螺纹砂轮(17)与圆盘修整器(56)啮合来修整螺纹工具(17)。 在修整时,螺纹砂轮(17)和圆盘修整器(56)根据螺纹砂轮(17)的螺旋角和筒形操作。

    Internal gear machining method
    10.
    发明授权
    Internal gear machining method 有权
    内齿轮加工方法

    公开(公告)号:US08905819B2

    公开(公告)日:2014-12-09

    申请号:US13142871

    申请日:2009-11-13

    IPC分类号: B24B1/00 B23F5/04

    CPC分类号: B23F5/04

    摘要: Provided is an internal gear machining method capable of achieving improvement of machining accuracy and extension of the tool life by increasing a slip velocity. For this purpose, internal gear machining is performed on a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (11) in mesh with each other. The workpiece (W) is rotatable about a workpiece rotation axis (C1), and the barrel-shaped threaded grinding wheel (11) is rotatable about a grinding wheel rotation axis (B1) having a predetermined shaft angle (Σ) to the workpiece rotation axis (C1). In the internal gear machining method, the shaft angle (Σ) is set large based on the amount of change in a grinding pitch wheel pitch radius of the threaded grinding wheel (11).

    摘要翻译: 提供一种能够通过增加滑移速度来实现加工精度提高和延长刀具寿命的内齿轮加工方法。 为此,通过同时旋转工件(W)和彼此啮合的桶形螺纹砂轮(11),在工件(W)上进行内齿轮加工。 工件(W)能够围绕工件旋转轴线(C1)旋转,并且筒状螺纹砂轮(11)能够绕具有预定轴角(&Sgr)的砂轮旋转轴线(B1)旋转到工件 旋转轴(C1)。 在内齿轮加工方法中,基于螺纹砂轮(11)的磨削间距车轮节距半径的变化量,将轴角度(&Sgr)设定得较大。