摘要:
A gear cutting machine comprising a tool rotating about a first axis, the first axis being rotatable about a second axis at a first cone-shaped shell or cone, the second axis being rotatable about a second cone-shaped shell or cone about a third axis. There is further provided a gear drive possessing two pairs of bevel gears. The cone apex-cone angles of the bevel gears of one pair of bevel gears are of the same magnitude as the cone apex-cone angles of the bevel gears of the other pair of bevel gears, such cone angles are obtuse, and both of the pairs of bevel gears are connected with one another through the agency of a pair of spur gears.
摘要:
A gear blank is integrally formed with a shaft or other central structure protruding axially from what is to be the toothed face of the gear. A spiral bevel gear is then cut by the face mill generation method, but with the cutter distance exceeding the outer cone distance. The cutter does not intrude into the area occupied by the shaft. The resulting gear has a negative spiral angle and a reverse tooth curvature.
摘要:
In a method of manufacturing gears with rolled or generated tooth flanks by cutting-out tooth slots or spaces with at least one face-mill cutter head performing a rotational movement about a cutter head axis, wherein the production capacity or efficiency is increased in that for rough cutting the tooth slots, during a first working step, the face-mill cutter head and the workpiece perform a plunge-cut movement with respect to one another. Hence, the cutters of the face-mill cutter head initially contact the workpiece at a predeterminable plunge-cut position between end regions of a tooth slot or space which is to be fabricated. For finish cutting the tooth slots, during a further working step, there is performed a generating movement between the face-mill cutter head and the workpiece.
摘要:
A gear cutting tool wherein each cutting blade group includes two differently positioned but identical cutting blades (41, 40) such as an one outside and one inside blade. The inventive blade arrangement only requires a single type of blade (30) in order to simultaneously cut the convex and the concave tooth flanks of a gear as well as the root fillet and root bottom portions of tooth slots. The cutter system allows radial adjustment of the outside cutting blade and the inside cutting blade independently of one another. Additionally, inside and outside cutting blades may be exchanged with one another.
摘要:
The invention relates to an apparatus for machining bevel gears in an indexing method and method for machining the pitch of gears, wherein the production-related pitch error is compensated. The apparatus (20) comprises an interface (11, 12) and can be connected to a measurement system (10) by means of this interface (11, 12). The interface is designed such that the apparatus (20) can take correction values or correction factors from the measurement system (10) in a form in order to be able to adapt master data or neutral data. The data, which was originally present in a memory (51) of the apparatus (20), is corrected on the basis of these correction values or correction factors before production of one or more bevel gears (31) is initiated on the apparatus (20).
摘要:
In the single-indexing method, the blades are positioned in a circle on a cutter head, so that all of the blades run through a tooth space to be produced during cutting of a bevel gear. The workpiece is then rotated by one pitch and the continuously rotating cutter head may then cut the next tooth space. Since the blades do not all have their intended shapes and positions, different structures arise on the tooth flanks, which lead to deviations in the pitch measurement. In order to avoid this, a face-milling method is suggested in which the cutter head gets the same angular position around its axis in relation to the tooth space to be produced as for the preceding space. This has the result that all tooth spaces are not more precise overall, but their surface structures are identical and the pitch measurement is thus not falsified.
摘要:
A gear cutting tool wherein each cutting blade group includes two differently positioned but identical cutting blades (41, 40) such as an one outside and one inside blade. The inventive blade arrangement only requires a single type of blade (30) in order to simultaneously cut the convex and the concave tooth flanks of a gear as well as the root fillet and root bottom portions of tooth slots. The cutter system allows radial adjustment of the outside cutting blade and the inside cutting blade independently of one another. Additionally, inside and outside cutting blades may be exchanged with one another.
摘要:
In a method and apparatus for machining spiral bevel gears a rotationally symmetric tool is used and is driven about its axis of rotation as it is moved along with a workpiece into a respective initial starting position. The workpiece is rotated about one tooth index and a complete tooth space is processed via a generating method to a preset generating depth. The tool and workpiece each reach first end roll positions and are then moved into respective second starting positions near the previously reached end roll position. The workpiece is once again rotated about a tooth index and another tooth space completed through the generating process using a roll direction reverse relative to the initial tooth generating process. The tool and workpiece reach a second end roll position near the first start position and these steps are repeated until all the tooth spaces of the workpiece have been processed.
摘要:
In the single-indexing method, the blades are positioned in a circle on a cutter head, so that all of the blades run through a tooth space to be produced during cutting of a bevel gear. The workpiece is then rotated by one pitch and the continuously rotating cutter head may then cut the next tooth space. Since the blades do not all have their intended shapes and positions, different structures arise on the tooth flanks, which lead to deviations in the pitch measurement. In order to avoid this, a face-milling method is suggested in which the cutter head gets the same angular position around its axis in relation to the tooth space to be produced as for the preceding space. This has the result that all tooth spaces are not more precise overall, but their surface structures are identical and the pitch measurement is thus not falsified.