Abstract:
The method for the production of starch from grain or ground grain products by the wet process comprises a brief steeping of the raw material during which the morphological structures are not broken down by chemical or microbiological processes, and of a comminution of the steeped raw material in a high-pressure apparatus equipped with a splitter head. In this high-pressure apparatus, the steeped raw material is subjected to a pressure of at least 10 bar, fragmented under the action of high shear forces, and exposed to the atmosphere, thus causing the necessary structural breakdown between the starch grains and the protein. For shelled corn after the addition of process water, the shelled corn is fed to a heated pressure steeping apparatus. After a maximum of three hours at a pressure of 10 to 15 bar, the necessary moisture absorption is achieved. Excess water is fed to an evaporator. A pressure reducing apparatus at the output of the steeping apparatus produces a preliminary fragmentation of the corn grains. The germs can be separated from the corn mash by means of a degerminator. In a high-pressure apparatus, equipped with a splitter head, the breakdown of the morphological structure between the starch grains and the protein matrix is performed at a pressure of approximately 100 bar, together with a fine fragmentation of the raw material.
Abstract:
Wet milling of starch bearing materials (e.g. corn, potatoes or wheat) wherein water being used in the process is separated by reverse osmosis or ultrafiltration, into two fractions, one fraction (the first fraction) having a lower content of soluble and insoluble matter than the other (second) fraction. The first fraction is then recycled to the washing step of the milling process where it is used to wash the starch. The separation and recycling steps reduce the water requirement of the milling process and also reduce the volume of effluent leaving the process, which needs to be evaporated and/or disposed of.
Abstract:
A process of preparing a starch hydrolysate from wheat, barley or rye comprising the steps of contacting kernels of wheat, barley or rye with an aqueous solution to hydrate and soften the kernels, gently wet-milling the hydrated and softened kernels, separating fibres and pentosans attached thereto as well as germs and gluten from the wet-milled product to form a starch-containing slurry essentially free of insoluble pentosans, carefully washing the fraction to form a refined, starch-containing product, hydrolysing the refined product to form a starch hydrolysate and finally refining the hydrolysate.
Abstract:
In the recovery of starch from cell tissue of root crop such as potatoes, by centrifuging, the feed to one of the centrifuging steps, in which an aqueous phase containing fibers and protein is separated from starch milk, is subjected to homogenization to free the fibers of included starch. Thereby, better separation in the centrifuging step is obtained.
Abstract:
Saponaria vaccaria seed is dehulled and degermed to form a crude starch. The crude starch from this seed, in the form of an aqueous slurry, is then treated to dissolve the protein matrix, thereby releasing insoluble pigment impurities. The pigment impurities separate from the resulting solution by gravity (i.e., flotation and sedimentation). Suspended starch granules are then separated from the protein-containing solution and thereafter refined.
Abstract:
STARCH IS MANUFACTURED FROM CORN BY A PROCESS WHEREIN CORN KERNELS ARE FIRST SUBJECT TO CRACKING SO AS TO FRACTURE THE HULLS, THE CRACKED CORN IS THEN STEEPED IN AN AQUEOUS SULFUR DIOXIDE SOLUTION, A FLOURY STARCH PRODUCT IS THEN SEPARATED FROM THE STEEPED SLURRY, AND FURTHER STARCH IS RECOVERED FROM THE STEEPED MATERIAL FROM WHICH THE SAID FLOURY STARCH PRODUCT HAS BEEN REMOVED.
Abstract:
Process for producing a clean pentosan-enriched pericarp from mixed fibre obtained from the hydroprocessing of corn. The mixed fibre is dried to a moisture content of from about 42% to about 60% by weight and abraded so as to obtain a clean pentosan-enriched pericarp fraction and a fines fraction. A feed product may be obtained with further processing.
Abstract:
Apparatus for separating and recovering starch and gluten from wheat flour dough. It includes a known trough-like vessel having a semicircular, at least partly perforated bottom, dough treatment members mounted on a rotatable shaft extending longitudinally within the vessel, means for adding wash liquid to the vessel, means for withdrawing this wash liquid together with extracted starch via the perforations, means for introducing dough at one end of the vessel and means for discharging gluten at the opposite end. The treatment members are in the form of rotatable radial blades having angularly inclined faces adapted to lift and advance the dough along the vessel while substantially avoiding pressing the dough against the perforated bottom. The blades also have sharpened leading edges adapted to co-operate with fixed cutter bars extending transversely across the vessel. These rotatable blades lift the dough which is cut both by a scissors action between the rotatable and fixed blades and by a single knife action involving only the rotating blade to expose a fresh surface for contact with the wash liquid.
Abstract:
PROCESS FOR DE-FATTING FAT-CONTAINING, DRYLY DEGERMINATED SEED MATERIAL, SUCH AS CORN GRITS, WHICH INVOLVES SOAKING A GROUND FRACTION OF THE SEED MATERIAL WITH A FAT SOLVENT AND SEPARATING THE SOLVENT FROM THE DE-FATTED SEED MATERIAL. THE PROCESS IS ESPECIALLY APPLICABLE TO OBTAINING STARCH FROM CORN GRITS.
Abstract:
Starch is recovered from an amylaceous material such as manioc root or corn in the form of an aqueous slurry containing substantially all of the soluble components, e.g., carbohydrates and proteins, of the amylaceous material prior to processing. To accomplish such recovery, amylaceous material is milled in one or more steps in the presence of water to provide a slurry containing liberated starch particles and non-starch components. The initial aqueous starch slurry is then concentrated by removal of water therefrom. The water removed from the initial starch slurry contains soluble elements of the starch and is recycled to restore these elements to the starch recovery system.