摘要:
A process comprising: charging a raw material compacting substance containing a carbonaceous reducing agent and an iron oxide contained substance into a moving hearth type furnace; reducing the raw material compacting substance to a reducing ratio 30 to 80% within the reducing furnace to thereby form a shell formed of metal iron or forming a state that a shell formed of metal iron or metal iron are stretched around in a network fashion and a carbonaceous reducing agent remains in a clearance therebetween; agglomerating produced slag containing FeO therein; charging the compacting substance reduced into a melting furnace in a state maintaining a high temperature, and carrying out final reducing and melting to obtain molten meal iron.
摘要:
A method for making reduced iron using blast-furnace sludge is provided. The method includes a mixing step of mixing the blast-furnace sludge and an iron-oxide-containing powder to prepare a mixed material, an agglomerating step of agglomerating the mixed material to form agglomerates, a feeding step of feeding the agglomerates onto a continuously moving hearth, and a reducing step of heating the agglomerates to remove zinc and reduce the agglomerates.
摘要:
In a process for reducing iron-ore-containing particulate material in at least a two-stage process, reducing gas is conducted through at least two reaction zones consecutively arranged in series and formed by a moving particulate material and the particulate material passes through the reaction zones in reverse order to the reducing gas, with the particulate material being heated in the reaction zone arranged first for the particulate material and being reduced in the further reaction zone. In order to achieve a maximum preheating temperature without any formation of magnetite, the reducing gas added to the first reaction zone is conditioned such that no or hardly any reduction takes place, although for the particulate material a preheating temperature within the fringe range of starting a reduction is achieved, whereby either the degree of oxidation of the reducing gas is increased or the temperature of the reducing gas is decreased or both measures are carried out jointly and whereby, in the reactor zone arranged second for the iron ore, a temperature level of at least about 600null C., preferably in the range of between 600 and 700null C., in particular of between 620 and 660null C., is adjusted and the iron-oxide-containing material is reduced to wuestite.
摘要:
In a process for the gas reduction of particulate oxide-containing ores, in particular iron-oxide-containing material, in the fluidized-bed process at a pressure of
摘要:
Apparatus and method for regenerating spent pickling liquor from the acid pickling of a metal are disclosed. Acid pickling of a metal uses a first acid and forms a spent pickling liquor (SPL). A second acid added to the spent pickling liquor, under specific low temperatures produces a metal salt of the second acid. The metal salt of the second acid is crystallized and removed from a regenerated first acid. In one aspect, hydrochloric acid is regenerated from a pickling process for iron or steel, using sulfuric acid as the second acid, and ferrous sulfate heptahydrate crystals are produced. Regenerated hydrochloric acid is recycled to the acid pickling process.
摘要:
The invention relates to a method for rendering inert dust residue containing silicon metal, left over from trichlorosilane synthesis. The inventive method produces valuable materials containing silicon which can be used in metallurgical processes. According to said method, the process of rendering the residue inert is carried out in several steps. In a first step, 10 to 50 wt. % water, in relation to the quantity of residue, and an at least equimolar quantity of an alkaline compound, in relation to the chloride content of the residue, are added to the residue. Subsequently or simultaneously, the residue is heated to a temperature of 50 to 200null C. In a further step, at least twice the quantity of water is added to this mixture, which is extensively liberated from dissolved salts by filtration and subsequent washing with water.
摘要:
A smelting reduction apparatus which separates exhaust gas, which is exhausted from a melter-gasifier or a fluidized bed reactor, into dusts and reducing gas to supply them to each fluidized bed reactor respectively is disclosed, in which the smelting reduction apparatus includes a three-stage type fluidized bed reactor, a melter-gasifier for manufacturing molten pig iron by finally reducing the fine iron ores of which reaction is finished in a final fluidized bed reactor, and a dust separating device, which performs separation of exhausted gas from the melter-gasifier into dusts and reducing gas, so as to supply the separated reducing gas to a lower part of the final fluidized bed reactor, dusts having a larger particle sizes in the separated dusts to the melter-gasifier again, and fine dusts having a smaller particle sizes in the separated dusts to an upper part of a gas distributor of the final fluidized bed reactor.
摘要:
The present invention provides a method of producing metallic iron nuggets with a high yield and good productivity, and more particularly a method which can produce metallic iron nuggets which have a high Fe purity and are excellent in transporting and handling due to a large grain diameter with a high yield and good productivity, when they are produced by reducing and melting raw material containing iron oxide such as iron ore and carbonaceous reducing agent such as coke. The method of producing metallic iron nuggets comprises steps of: heating raw material containing carbonaceous reducing agent and iron oxide-containing material in a reducing/melting furnace, reducing iron oxide in the raw material, and then heating and melting the metallic iron produced by the reduction and simultaneously making it coalesce while separating the metallic iron nuggets from slag components characterized in that the fixed carbon content ratio as the carbonaceous reducing agent is at least 73% and the volatile matter content in the raw material is not more than 3.9% are used, and the mixing content of carbonaceous reducing agent is restrained to be not more than 45% in relation to the iron oxide components, which is contained in the iron oxide-containing material of the raw material.
摘要:
Heat-treated products discharged from a discharge port of a movable hearth type heat treatment furnace, for example a rotary hearth type reduction furnace are discharged to a sorting means, the heat-treated products that foreign substances have been removed, are discharged through a seal leg into which anti-reoxidation gas is blown from a gas blowing nozzle, to a receiving recess of a receiving pan provided within a case having a hopper attached thereto which is a feeding means, and then a scraper is swung to discharge the heat-treated products deposited on the top surface of the receiving recess from the longitudinal ends of the receiving pan and simultaneously to quantitatively feed it to a molten iron-manufacturing furnace 8, which is a downstream side facility, from the bottom side discharge port of the casing having a hopper attached thereto, and in addition, dust removal/cooling means for produced gas of the molten iron-manufacturing furnace and means for regulating the amount of produced gas are provided.
摘要:
A method of making metallic iron in which a compact, containing iron oxide such as iron ore or the like and a carbonaceous reductant such as coal or the like, is used as material, and the iron oxide is reduced through the application of heat, thereby making metallic iron. In the course of this reduction, a shell composed of metallic iron is generated and grown on the surface of the compact, and slag aggregates inside the shell. This reduction continues until substantially no iron oxide is present within the metallic iron shell. Subsequently, heating is further performed to melt the metallic iron and slag. Molten metallic iron and molten slag are separated one from the other, thereby obtaining metallic iron with a relatively high metallization ratio. Through the employment of an apparatus for making metallic iron of the present invention, the above-described method is efficiently carried out, and metallic iron having a high iron purity can be made continuously as well as productively not only from iron oxide having a high iron content but also from iron oxide having a relatively low iron content.