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公开(公告)号:US11629280B2
公开(公告)日:2023-04-18
申请号:US16612952
申请日:2018-05-18
申请人: Kao Corporation
发明人: Taichi Homma , Ryohei Suzuki , Takahiro Maezawa , Tetsuya Tabata
摘要: An iron powder for an exothermic composition according to the present invention has a bulk density of 0.3 to 1.5 g/cm3. Furthermore, an exothermic composition according to the present invention contains the iron powder, a carbon material, a halide salt, and water. Furthermore, an exothermic body production method according to the present invention includes: forming a coated member by coating a base material sheet with a flowable exothermic composition containing the iron powder, a carbon material, and water; and adjusting an amount of moisture in the coated member by removing water from the coated member. Furthermore, the present invention is directed to a production method for the iron powder (an iron powder for an exothermic composition) including: a reducing step of reducing iron oxide to obtain reduced iron; and a step of milling the reduced iron. In the reducing step, the iron oxide is reduced by introducing iron oxide and a solid reductant with a volatile matter content of 10% by mass or more into a heating furnace whose internal portion contains no sulfur gas or is set to an air or inert gas atmosphere, and setting the internal portion to a reducing gas atmosphere through heating under a condition that an ambient temperature of the internal portion is from 900 to 1000° C.
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公开(公告)号:US20220410106A1
公开(公告)日:2022-12-29
申请号:US17901796
申请日:2022-09-01
申请人: Liang-Yuh Chen
发明人: Liang-Yuh Chen
IPC分类号: B01J8/18 , C01B13/14 , C01B13/34 , B22F9/22 , C01G1/02 , B22F9/08 , B01J8/24 , B01J12/02 , C01B25/45 , H01M4/04 , H01M4/36
摘要: A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.
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公开(公告)号:US11484856B2
公开(公告)日:2022-11-01
申请号:US16679085
申请日:2019-11-08
申请人: Liang-Yuh Chen
发明人: Liang-Yuh Chen
IPC分类号: B01J8/18 , H01M4/36 , C01B13/14 , C01B13/34 , B22F9/22 , C01G1/02 , B22F9/08 , B01J8/24 , B01J12/02 , C01B25/45 , H01M4/04 , H01M4/505 , H01M4/525
摘要: A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.
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公开(公告)号:US11117188B2
公开(公告)日:2021-09-14
申请号:US14915785
申请日:2014-08-19
申请人: PLANSEE SE
发明人: Michael O'Sullivan , Lorenz Sigl
摘要: A metal powder has a chromium content of at least 90 Ma %, a nanohardness according to EN ISO 14577-1 of ≤4 GPa and/or a green strength measured according to ASTM B312-09 of at least 7 MPa at a compression pressure of 550 MPa.
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公开(公告)号:US10576440B2
公开(公告)日:2020-03-03
申请号:US16114114
申请日:2018-08-27
申请人: Liang-Yuh Chen
发明人: Liang-Yuh Chen
IPC分类号: B01J8/18 , C01B13/14 , C01B13/34 , B22F9/22 , C01G1/02 , B22F9/08 , B01J8/24 , B01J12/02 , C01B25/45 , H01M4/04 , H01M4/36 , H01M4/505 , H01M4/525
摘要: A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.
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公开(公告)号:US10464130B2
公开(公告)日:2019-11-05
申请号:US14914147
申请日:2014-08-19
申请人: PLANSEE SE
发明人: Michael O'Sullivan , Lorenz Sigl , Thomas Hosp
摘要: A powder or powder granulate includes a chromium content >80 Ma %, which contains 2 to 20 Ma % iron, optionally up to 5 Ma % dopant, and optionally up to 2 Ma % oxygen, wherein the chromium-containing particles at least partially have pores. The powder displays significantly improved compression behavior and allows the production of sintered components having a very homogeneous distribution of the alloy elements.
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公开(公告)号:US20180358606A1
公开(公告)日:2018-12-13
申请号:US16104841
申请日:2018-08-17
申请人: Liang-Yuh Chen
发明人: Liang-Yuh Chen
IPC分类号: H01M4/04 , B01J8/18 , B01J8/24 , H01M4/36 , B01J12/02 , C01B25/45 , C01B13/34 , C01B13/14 , B22F9/22 , B22F9/08 , C01G1/02 , H01M4/525 , H01M4/505
CPC分类号: B01J8/18 , B01J8/1827 , B01J8/24 , B01J12/02 , B22F9/082 , B22F9/22 , C01B13/14 , C01B13/34 , C01B25/45 , C01G1/02 , C01P2006/40 , H01M4/04 , H01M4/0471 , H01M4/36 , H01M4/505 , H01M4/525 , Y02P20/129 , Y02P20/145
摘要: A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.
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公开(公告)号:US10076737B2
公开(公告)日:2018-09-18
申请号:US13900915
申请日:2013-05-23
申请人: Liang-Yuh Chen
发明人: Liang-Yuh Chen
IPC分类号: H01M4/04 , B01J8/18 , C01B13/14 , B22F9/08 , B01J8/24 , B01J12/02 , C01B13/34 , B22F9/22 , C01G1/02 , H01M4/505 , H01M4/525
CPC分类号: B01J8/18 , B01J8/1827 , B01J8/24 , B01J12/02 , B22F9/082 , B22F9/22 , C01B13/14 , C01B13/34 , C01B25/45 , C01G1/02 , C01P2006/40 , H01M4/04 , H01M4/0471 , H01M4/36 , H01M4/505 , H01M4/525 , Y02P20/129 , Y02P20/145
摘要: A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.
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公开(公告)号:US10065244B2
公开(公告)日:2018-09-04
申请号:US15131367
申请日:2016-04-18
发明人: Kuen-Shyang Hwang , Ming-Wei Wu , Yang-Liang Fan
摘要: The present invention discloses a method for fabricating a porous spherical iron-based alloy powder, a powder thereof and a sintered body thereof. The method comprises steps: mixing an iron oxide powder and an alloying powder to form a mixed powder; spray-granulating the mixed powder to form a spherical spray-granulated powder; and placing the spherical spray-granulated powder in a reducing environment and heating it to a temperature of lower than 700° C. to obtain a porous spherical iron-based alloy powder having high flowability, high compressibility, superior sinterability and low cost.
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公开(公告)号:US20180221960A1
公开(公告)日:2018-08-09
申请号:US15542459
申请日:2016-01-14
发明人: Satoshi MACHIDA , Naomichi NAKAMURA
CPC分类号: B22F9/22 , B22F1/0011 , B22F5/10 , B22F2301/35 , B22F2304/10 , C22C33/0235
摘要: Reduced iron powder that has fewer coarse inclusions, has excellent formability, has high porosity after sintering, has excellent reactivity per unit mass, and can be effectively used as reaction material even to the particle inside is provided. Reduced iron powder has an apparent density of 1.00 Mg/m3 to 1.40 Mg/m3.
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