Abstract:
Embodiments of the invention provide a method of operating a motor connected to a power device having a reduced current rating. The motor can include an increased torque constant and/or an increased back electromagnetic force constant in order to decrease a peak current in relation to the reduced current rating of the power device. The method can include increasing a length of time the motor can operate at the peak current without overheating. A phase angle of the motor can be advanced in order to achieve a continuous operating point with the power device having the reduced current rating.
Abstract:
Food processing apparati including magnetic drives are described herein. According to one exemplary embodiment, a food processing apparatus may include a motor having a motor shaft, a rotor rotatably mounted on the motor shaft, and a stator producing an electromagnetic field for interacting with the rotor. The rotor may magnetically drive a drive plate coupled to an impeller inside a food-contact chamber.
Abstract:
Embodiments of the invention provide methods of controlling a motor, such as a servo motor. One method can include monitoring a current temperature of the motor and a power stage of the motor substantially continuously and substantially in real-time. This method can include determining optimum settings for a first time interval to remove power and the second time interval to provide power in order to deliver maximum output while remaining below the maximum rated temperature of the motor. One method can include pulsing power to the motor for a second time interval after a first time interval has elapsed and tailoring pulse shapes of the power provided to the motor for the second time interval. One method can include calculating a maximum phase current based on the rotor shaft torque for each real-time speed of the motor that correlates to the maximum allowable current draw from the power supply.
Abstract:
Embodiments of the invention provide a fire-extinguishing system and method for injecting foamant into a stream of water. The system can include a flow meter determining a flow rate of the stream of water and a foam pump having an inlet coupled to a supply of foamant and an outlet coupled to the stream of water. The system includes a servo motor driving the foam pump. The servo motor includes a sensor used to determine a rotor shaft speed and/or a rotor shaft torque.
Abstract:
Embodiments of the invention provide a fire-extinguishing system and method for injecting foamant into a stream of water. The system can include a flow meter determining a flow rate of the stream of water and a foam pump having an inlet coupled to a supply of foamant and an outlet coupled to the stream of water. The system includes a servo motor driving the foam pump. The servo motor includes a sensor used to determine a rotor shaft speed and/or a rotor shaft torque.
Abstract:
Embodiments of the invention provide a water resistant electric motor and method of assembly. The motor includes a housing with a main body having a rear endbell, a stator compartment with stator windings, and a first ball bearing. The motor includes a lid having a second ball bearing, and a rotor with a shaft having a first end positioned in the first ball bearing and a second end positioned in the second ball bearing. An epoxy coating is used to overmold the stator compartment, the stator windings, and the rotor. The motor includes a printed circuit board assembly treated with an adhesion promotor and positioned adjacent to the rotor and stator windings. A silicone sealant is used to encapsulate the printed circuit board assembly, the rotor, and the stator windings and reacts with the adhesion promotor. The motor includes a gasket between the lid and the main body.
Abstract:
Embodiments of the invention provide methods of controlling a motor, such as a servo motor. One method can include monitoring a current temperature of the motor and a power stage of the motor substantially continuously and substantially in real-time. This method can include determining optimum settings for a first time interval to remove power and the second time interval to provide power in order to deliver maximum output while remaining below the maximum rated temperature of the motor. One method can include pulsing power to the motor for a second time interval after a first time interval has elapsed and tailoring pulse shapes of the power provided to the motor for the second time interval. One method can include calculating a maximum phase current based on the rotor shaft torque for each real-time speed of the motor that correlates to the maximum allowable current draw from the power supply.
Abstract:
Embodiments of the invention provide a fire-extinguishing system for injecting foamant into a stream of water. The system can include a flow meter determining a flow rate of the stream of water and a foam pump having an inlet coupled to a supply of foamant and an outlet coupled to the stream of water. The system includes a servo motor driving the foam pump. The servo motor includes a sensor used to determine a rotor shaft speed and/or a rotor shaft torque. A controller can control an operating speed of the servo motor using closed-loop control depending on the How rate and the rotor shaft speed and/or the rotor shaft torque.
Abstract:
A fan system includes a motor, a rotatable hub, and a plurality of fan blades. The motor is coupled with the hub by a hollow drive shaft, such that the drive system of the fan system is gearless. The motor is controlled by a PFC-based control module, which is in communication with sensors that are configured to sense parameters associated with operation of the fan system. The control module is configured to react in certain ways to certain conditions detected by the sensors, such that the fan system uses feedback-based control algorithms. A remote control panel is in communication with the control module. The remote control panel is operable to display fault conditions detected by the sensors. Blade retainers prevent fan blades from falling when a fan blade breaks free from the hub. Pins prevent the hub from falling when the hub breaks free from the rotor.
Abstract:
Food processing apparati including magnetic drives are described herein. According to one exemplary embodiment, a food processing apparatus may include a motor having a motor shaft (410), a rotor rotatably mounted on the motor shaft, and a stator producing an electromagnetic field for interacting with the rotor. The rotor may include a rotor magnet (460) having an inner rotor magnet surface (462) facing toward the motor shaft, and the stator may include an outer stator surface (472) facing away from the motor shaft. The inner rotor magnet surface may at lest partially face the outer stator surface.