Abstract:
A welded assembly includes a first object, a second object, and an interlayer. The interlayer is an ESD coating deposited on the first object, and the second object is welded to the coating. The second object may be a material that has thermally sensitive properties, such as a shape-memory material. The second weld may also be made by ESD. The interlayer may be made of more than one layer. The layer or layers may be deposited of a material chosen for its compatibility with one, the other, or both of the material of the first object and the material of the second object.
Abstract:
A welding electrode has a body having a shank and a contact region for placement against a workpiece during welding. A portion of the body may be formed on a parabolic profile. A coating is formed on the contact region. The coating may have a first layer, and a second layer formed over the first layer. The first and second layers may have different compositions. The electrode may have internally formed cooling finwork for interaction with a liquid cooling system.
Abstract:
A welded assembly includes a first object or substrate, an interlayer, and a subsequent layer deposited on the interlayer. The interlayer is an ESD coating deposited on the first object, and the subsequent layer is deposited by ESD on the interlayer. The subsequent layer is made of a different materials from the substrate. Both the interlayer and the subsequent layer are subject to peening. In one case the interlayer has a lower either a lower thermal conductivity or a lower electrical conductivity than the substrate and the subsequent layer. In another example, the subsequent layer has a cermet content of greater than 40 % by wt.
Abstract:
A welding rod assembly has a seat, a chuck, and a welding rod. The chuck has a socket for the welding rod. The seat has a passageway having an inlet and an outlet, and a fluid conduit through the seat. The apparatus that has a power supply having a main control unit, and a welding electrode. It has synthetic discharge signal generator programmed to produce DC discharges as output electrical signals from said power supply. Each discharge has a voltage, charge, starting time and polarity. The discharges defines a synthetic AC output. It has an output polarity reversing switch. The apparatus includes three output terminals, a first of said output terminals being connected to said welding electrode, a second of said output terminals and a third of said output terminals having respective workpiece connections.
Abstract:
A coating deposition apparatus has first and second charge sources. The first charge source is chargeable to a first voltage potential and the second charge source is chargeable to a second voltage potential. The coating deposition apparatus also has a first output terminal and a deposition substance connected thereto, and a second output terminal for connection to a workpiece. The consumable deposition substance is movable relative to the workpiece. The first charge source is connected between the first and second terminals whereby the first voltage potential is established therebetween. The second charge source is connected between the terminals. The coating deposition apparatus also has discharge control circuitry connected to the first and second charge sources to inhibit discharge of the second charge source through the terminals prior to commencement of discharge of the first charge source through the terminals.
Abstract:
Molybdenum is alloyed into stainless steel surface by electro-spark deposition technique. Shielding gas is used during electro-spark deposition process to minimize the oxidation of materials. Control of electro-spark voltage, frequency, capacitance, time can determine the alloying depth of Molybdenum. The alloyed surface thickness varies from 5 μηι to 80 μπι depending on the electro-spark deposition parameters. The alloyed surface comprises, by weight, 15 to 40% of Molybdenum, 8 to 22% of Cr, 0-15% of other alloy elements and impurities. The molybdenum alloyed stainless steel surface exhibits improvement in micro-hardness, wear resistance, and especially corrosion resistance in sodium chloride solutions. Thus, the present invention would be utilized in marine and handling of brines application, as well as in other applications which better corrosion resistance of stainless steel is desired.
Abstract:
A welding electrode is mounted in a tool holder that is part of a handle apparatus. The handle apparatus has an electrode power connection. The handle apparatus has a housing defining a haft that can be grasped in the hand of an operator. A vibrator is mounted inside the haft. The vibrator includes a force transmitter in the form of a cantilevered beam. The cantilevered beam is electrically conductive and carries power to the tool holder. The tool holder has a handle that permits the welding rod to be rotated about its axis as it wears during deposition of welding rod material on the object work piece.
Abstract:
An electric resistance welding electrode for welding work pieces has a body made from a first material having a relatively low electrical resistivity, a surface positioned to contact a workpiece and a thin layer of a second material fused with said surface to form a unitary electrode, said layer comprising at least 98 wt.% titanium. A method electric resistance welding aluminum workpieces using the electrode is also disclosed.